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High Court of New Zealand Decisions |
Last Updated: 30 April 2015
IN THE HIGH COURT OF NEW ZEALAND AUCKLAND REGISTRY
CIV 2009-404-008136 [2015] NZHC 862
BETWEEN
|
BODY CORPORATE 326421
First Plaintiff
WILLIAM MILLER AND RAEWYN MILLER & ORS
Second Plaintiffs
|
AND
|
AUCKLAND COUNCIL First Defendant
BROOKFIELD MULTIPLEX CONSTRUCTIONS (NZ) LIMITED (in liquidation)
Second Defendant
WALKER ARCHITECTS LIMITED (in liquidation)
Third Defendant
cont:.../2
|
Hearing:
|
4 August - 12 September 2014
|
Appearances:
|
C M Meechan QC, T J Rainey, G R Grant and J Heatlie for the
Plaintiffs
S A Thodey, L J Douglas, S B Mitchell and K M Parker for the
First Defendant
D T Broadmore for the Second Defendant
No appearance for the Third to Sixth Defendants
S C Price, D M Cross and N J Brazendale for the First Third
Party
M G Ring QC, A S McIntyre, M J Francis, M Cusak and
A C Cupples for the Second Third Party
|
Judgment:
|
29 April 2015
|
JUDGMENT OF GILBERT J
This judgment is delivered by me on 29 April 2015 at 3.30 pm pursuant to r 11.5 of the High Court Rules.
..................................................... Registrar / Deputy Registrar
BODY CORPORATE 326421 v AUCKLAND COUNCIL [2015] NZHC 862 [29 April 2015]
DOWNER EDI WORKS LIMITED Fourth Defendant (Discontinued)
FAÇADE TECHNOLOGIES LIMITED (in liquidation)
Fifth Defendant
CHARLES NORAGER & SONS LIMITED
Sixth Defendant
AND BOSTIK NEW ZEALAND LIMITED First Third Party
ZURICH INSURANCE PLC AS LEAD UNDERWRITER AND ON BEHALF OF ALL UNDERWRITERS SEVERALLY SUBSCRIBED TO POLICY
B 0901LB0810824
Second Third Party
Table of Contents
Introduction ..........................................................................................................[1] The issues ............................................................................................................[16] Roof
What are the defects? ...................................................................................[18]
Who is liable for the defects? .......................................................................[20]
What is required to repair the defects? ........................................................[36]
Roof edge
What are the defects? ...................................................................................[43]
Cladding
What are the defects? ...................................................................................[57]
Who is liable for these defects? ...................................................................[76] Council ..................................................................................................[76] Brookfield Multiplex...........................................................................[128] Walker Architects ................................................................................[132] What is required to repair the defects? ......................................................[139]
Decks
What are the defects? .................................................................................[141]
Insufficient step-down at the threshold ...............................................[142] Failure of Membrane to cure ...............................................................[146] Membrane not dressed into outlets......................................................[149] Discontinuity of membrane at the nib .................................................[152] Corner overflows not adequately formed ............................................[155] Waterproof membrane under grout fill at the threshold ......................[160]
Who is liable for these defects?
Insufficient step-down .........................................................................[165] Failure of membrane to cure ...............................................................[173] Membrane not dressed into outlets......................................................[186] Membrane not continuous at the nib ...................................................[190] Corner overflows not adequately formed ............................................[202] Waterproof membrane under grout fill at threshold ............................[208] What is required to repair these defects? ...................................................[210]
Balustrades
What are the defects? ................................................................................. [211]
Who is responsible for these defects?.........................................................[222]
What is required to repair these defects? ...................................................[229]
Podium
What are the defects? .................................................................................[233]
Who is responsible for these defects?.........................................................[235] What is required to repair these defects? ...................................................[245] What will it cost to repair the defects? ..........................................................[246] Storage allowance .................................................................[250] Allowance for wall straightening and reinstatement .................................[251] Allowance to remediate corrosion to structural steel ...............................[254]
Wall cladding .............................................................................................[256] Timber soffit framing ..................................................................................[258] Overcladding of planter walls ....................................................................[261] Contingency sum ........................................................................................[264] Design and contract administration fees .......................................[266]
Proportional deductions .............................................................................[267] Has an appropriate allowance been made for betterment? .........................[268] Internal redecoration .................................................................................[269] Allowance for carpet depreciation ............................................................[271]
Are plaintiffs with assigned claims entitled to recover? ...............................[272] Are the plaintiffs entitled to the cost of temporary repairs? ........................[287] Are the plaintiffs entitled to consequential losses?........................................[288] Are the plaintiffs entitled to general damages? .............................................[290] Did any of the plaintiffs fail to mitigate their loss? .......................................[291] Did any of the plaintiffs contribute to their own losses? ..............................[292] What damages are the plaintiffs entitled to against each defendant? ......... [311] Council .......................................................................................................[313] Brookfield Multiplex ...................................................................................[316] Walker Architects ........................................................................................[317] Charles Norager.........................................................................................[318] What contribution is each defendant entitled to from other defendants? ..[319]
Is Brookfield Multiplex entitled to indemnity for part or all of its liability under the professional indemnity insurance policy? ....................................[325]
Decks ..........................................................................................................[348] Cladding .....................................................................................................[352] Roof ............................................................................................................[356] Roof edge ....................................................................................................[359] Balustrades .................................................................................................[360]
Podium
.......................................................................................................[362]
Result
.................................................................................................................[369]
Introduction
[1] The plaintiffs are the body corporate and owners of residential units in a building called the Nautilus situated near Orewa Beach, north of Auckland. They claim that the Nautilus, which was constructed at a cost of some $35 million between October 2002 and June 2004, suffers from such fundamental design and construction defects that it will cost over $23 million to repair. The plaintiffs claim that each of the defendants is responsible for some or all of these defects. They seek compensation for their proportionate share of the remediation costs, the costs of temporary repairs, compensation for loss of use of the units while they are
remediated and general damages for inconvenience.1
[2] The Nautilus comprises 12 levels and is a mixed use development.
There are shops and a café on the ground level
where the main entrance to
the tower is located. The next two levels are taken up with car parks. These
three levels comprise the
base of the building and have a wider footprint than
the tower above. The podium above is split into two levels. A swimming pool
and
recreational facilities are on the lower podium which is landscaped with planter
boxes and has a perimeter wall. The upper podium
is immediately adjacent to the
tower and features landscaped areas with planter boxes and gardens. The decks
to the units located
on the first level of the tower, level 4, are on the upper
podium. The residential units are located on this level and the eight
levels
above.
[3] The plaintiffs claim that the Nautilus is not watertight and does
not comply with the building code because of the following
alleged
defects:
(a) Roof – the plant room was designed as an open air structure. Water has penetrated through the floor where plant has been installed and entered the building causing damage to the internal linings and
structure of the building. Water is also penetrating
around
inadequately sealed skylights causing damage to
timber trims and plasterboard linings.
(b) Roof edge – the joints between the aluminium
composite panels forming the roof edge have failed allowing
water to enter the
building damaging internal linings and wall framing.
(c) The decks –
(i) The deck screed and waterproof membranes were incorrectly designed
and installed allowing water to enter the soffit on
the level below and cause
damage to various structural and other elements of the building.
(ii) Corner overflows on some of the decks were inadequately
designed, formed and waterproofed causing similar damage.
(iii) The waterproof membrane under the joinery at the threshold between
the unit and the deck was incorrectly designed and installed
allowing moisture
to enter the joinery by capillary action and cause corrosion and carpet
damage.
(d) Balustrades –
(i) The full height glass balustrades were fixed in a structurally
inadequate manner giving rise to the risk to safety
from
falling.2
(ii) The balustrade fixing channels are poorly sealed at the top and are not drained, allowing moisture to penetrate through screws fixing the channel to the concrete nib and cause damage to the
timber packer as well as corrosion of the tray
deck.
2 Not all units have full height glass balustrades; some are half height.
(e) Cladding – the design, fabrication and installation of the
cladding system was defective. As a result, water has
penetrated through the
joints between the aluminium composite panels causing damage to timber framed
external walls and internal
linings.
(f) Podium –
(i) Incompatible waterproofing materials were used on the lower podium
and the steps leading to the upper podium allowing water
entry at the junction.
This has caused corrosion of the concrete reinforcing steel.
(ii) The perimeter walls have no capping allowing water to
penetrate and cause corrosion and cracking.
[4] Rodney District Council issued the building consents for the
Nautilus. At the time, it was the territorial authority responsible
for
performing the building control functions under the Building Act 1991 in this
region. It also carried out inspections during
the course of construction and
issued code compliance certificates confirming that it was satisfied on
reasonable grounds that the
building work complied with the requirements of the
building code. The first defendant, Auckland Council, is the successor to the
liabilities of the former Rodney District Council. I will refer to Rodney
District Council and Auckland Council as “Council”.
[5] The plaintiffs claim that Council was negligent in issuing
the relevant building consents for the Nautilus, in
carrying out its
inspections and in issuing the code compliance certificates. The plaintiffs
claim that Council is liable for all
of the costs associated with the defects
other than those relating to the skylights.
[6] The second defendant, Brookfield Multiplex Construction (NZ) Ltd (now in liquidation), contracted with the developer, Tamariki Ltd (also now in liquidation), to build the Nautilus as the head contractor. Tamariki subsequently assigned to the body corporate the benefit of all contractual rights, warranties and guarantees held by it as developer, including its rights against Brookfield Multiplex under the head
contract. The plaintiffs claim that Brookfield Multiplex is liable for
all of the defects. The plaintiffs seek to enforce
Tamariki’s
contractual rights under the head contract relying on the assignment. They
advance an alternative claim against
Brookfield Multiplex in
negligence.
[7] The third defendant, Walker Architects Ltd (also now in liquidation), undertook design work in relation to the Nautilus under a consultant agreement with Tamariki entered into in April 2002. This agreement was on standard terms prepared by the New Zealand Institute of Architects and specified the scope of services to be provided.3 These included preparing plans and specifications in sufficient detail for consent and construction purposes, contract administration including coordinating with contractors, observation of works on site, issuing certificates for payment and practical completion and arranging for the rectification of defects during the defects
liability period.
[8] Walker Architects prepared the original plans and specifications
that were submitted to Council by Tamariki in support of
its applications for
building consents, including the application in August 2002 seeking consent for
stage three, being the construction
of the tower.
[9] In April 2003, soon after the head construction contract was
signed, Tamariki, Brookfield Multiplex and Walker Architects,
entered into a
deed of novation in terms of which Brookfield Multiplex assumed Tamariki’s
position as the employer under the
consultant agreement. However, Brookfield
Multiplex did not assume liability for the design of the Nautilus. That
responsibility
was to remain with Tamariki save for minor errors and omissions
in the design development which an experienced contractor would
be reasonably
expected to foresee and for design changes introduced for the benefit of
Brookfield Multiplex.
[10] The plaintiffs claim that Walker Architects is liable to them in
negligence for the losses arising out of all of the defects
other than the
skylights.
3 NZIA Agreement for Architect Services AAS2 2000.
[11] The plaintiffs discontinued their claim against the fourth
defendant, Downer New Zealand Ltd, having reached a settlement
relating to the
waterproofing work undertaken by that company on the roof and the podium. The
costs associated with that work have
been removed from the claim against the
remaining defendants and all parties consented to the
discontinuance.
[12] The fifth defendant, Façade Technologies Ltd, manufactured
and installed the exterior cladding. This company is also
now in liquidation
and the claim against it is stayed. The plaintiffs have not sought leave to
continue against this defendant.
[13] The sixth defendant, Charles Norager & Sons Ltd, applied the
waterproof membrane and installed the tiles on the decks.
The plaintiffs claim
that this company is liable to them in negligence for the costs of remediating
the decks and for part of the
works required on the podium.
[14] Council joined Bostik New Zealand Ltd as first third party,
contending that the liquid membrane it supplied for use on the
decks was
defective. Council abandoned this claim during the course of the
trial.
[15] The second third party, Zurich Insurance Plc, is the lead
underwriter under a professional indemnity insurance policy
provided
to Brookfield Multiplex. Brookfield Multiplex seeks indemnity under this
policy for the claims it faces in this
proceeding. I will refer to the second
third party as the “Underwriters.”
The issues
[16] The issues I need to determine are: (a) What are the defects?
(b) Who is liable for the defects?
(c) What is required to repair the defects? (d) What will it cost to repair the defects?
(e) Has an appropriate allowance been made for betterment? (f) Are plaintiffs with assigned claims entitled to recover?
(g) Are the plaintiffs entitled to the cost of temporary repairs? (h) Are the plaintiffs entitled to consequential losses?
(i) Are the plaintiffs entitled to general damages?
(j) Did any of the plaintiffs fail to mitigate their loss?
(k) Did any of the plaintiffs contribute to their own losses?
(l) What damages are the plaintiffs entitled to against each of the
defendants?
(m) What contribution is each defendant entitled to from other
defendants?
(n) Is Brookfield Multiplex entitled to indemnity for part or all of its
liability under the professional indemnity insurance policy?
[17] It is convenient to consider the liability and quantum issues arising
out of each category of defect separately:
(a) roof;
(b) roof edge; (c) cladding; (d) decks;
(e) balustrades; and
(f) podium.
Roof
What are the defects?
[18] It is common ground that there are penetrations through the membrane
where plant has been installed on the roof and that
this is allowing water to
enter the building causing damage to internal linings and the structure of the
building.
[19] It is also common ground that the mitred corners of the aluminium
extrusion forming the edge of the skylights are poorly
formed and allow water to
penetrate causing damage to timber trims and plaster board linings.
Who is liable for the defects?
[20] It is settled law that councils owe a duty of care to existing and
subsequent owners of premises when performing their
building control
functions under the Building Act.4 Council accepts that it ought
to have identified the defects in the plant room when inspecting the building
during construction and
that it is liable for the cost of remediating these
defects.
[21] The plaintiffs accept that Council cannot be held responsible for
the skylight defects.
[22] The plant and the skylights were installed as part of the head
contract works. Brookfield Multiplex breached its contractual
obligations to
Tamariki by carrying these works out in a defective manner. The body corporate
has taken an assignment of Tamariki’s
rights under the head contract and
is therefore entitled to recover the losses it has suffered as a result of this
breach.
[23] Brookfield Multiplex also owed a duty of care to the plaintiffs as
unit owners to ensure that these works were completed
competently. The expert
witnesses who
4 North Shore City Council v Body Corporate 188529 (Sunset Terraces) [2010] NZSC 158, [2011]
2 NZLR 289; Body Corporate No 207624 v North Shore City Council [Spencer on Byron]
[2012] NZSC 83, [2012] BCL 498.
gave evidence about these defects all agree that Brookfield Multiplex
breached this duty. On the basis of that evidence, I find that
Brookfield
Multiplex is liable to the plaintiffs for the losses caused by these
defects.
[24] The plaintiffs claim that Walker Architects is liable for the
defects in the plant room but accept that it is not liable
for the defective
skylights.
[25] The plaintiffs rely in part on the evidence of Sean Cavan, a
building surveyor with 37 years’ experience in the building
industry,
including the design and construction of multi-storey buildings. He is a
consultant with Prendos New Zealand Ltd, a
building consultancy with
specialist expertise in investigating weathertightness defects in buildings
and designing remedial
solutions. Prendos has been assisting the plaintiffs
in relation to the defects at the Nautilus since September
2008.
[26] Mr Cavan explained that the fans and other large machinery on the
roof were designed to sit on raised plinths to keep the
machinery away from
areas where water can collect. He says that particular care is required to
ensure that all penetrations, including
for fixings, cabling and ducts, are
properly sealed. He says that provision also needs to be made to ensure that
water drains away
effectively.
[27] Mr Cavan criticises the plans that were prepared by Walker
Architects in June 2003 showing the penetration and plinth layout
for mechanical
services on the roof. He says that although these show the dimensions and
locations of the plinths and penetrations,
they do not show where the feet of
the machines were to be positioned. He says the plans are also
deficient because they
do not include sufficient waterproofing details and
do not provide for any slope or other means of directing the water
away.
[28] However, these plans were not followed. Mr Cavan established that the machinery was not installed as shown on these plans and the plinths and the holes are in different locations. He says that this indicates that the proposed machinery was modified or altered at a very late stage before installation. This inevitably would have made it difficult to co-ordinate contractors so that everything was done
in the correct sequence. Mr Cavan says that proper sequencing is required to
achieve a weathertight solution. For example, the
mechanical engineer
needs to specify where the bolts are going to appear and direct the builder
where to locate the plinths.
The waterproofing contractors have to know where
the bolts are so that these can be dressed before the membrane is laid and the
fixings
sealed and covered.
[29] Mr Cavan says there were additional fixings through the membrane and
some of the machinery was laid on timber sections that
were then silicon sealed
onto the mastic asphalt. He says that it is very difficult to maintain a
weathertight seal in these circumstances
because the timber swells when wet and
contracts as it dries. This process stretches the membrane causing further
problems. Mr Cavan
considers that the defects in the plant room are obvious and
Walker Architects ought to have identified them when it inspected the
works.
[30] The plaintiffs also called Lindsay Mackie, an architect with over 35
years’ experience in the design and construction
of a wide range of
buildings including residential, commercial and office buildings, educational
facilities, hotels, restaurants
and healthcare facilities. Mr Mackie agreed
with Mr Cavan that the plant room defects were obvious and that Walker
Architects should
have detected them.
[31] Council called Mark Powell, a building surveyor with 23 years’
experience. He emphasised the importance of appropriate
design details showing
how all penetrations through the membrane on the roof such as ducts, pipes,
fixings for supports and anti-vibration
equipment are to be waterproofed. In
his view, these were not properly considered or detailed and he criticises the
reliance placed
on surface applied sealants in locations such as this
which are prone to ponding. Mr Powell was in general agreement
with Mr
Cavan’s evidence relating to the defects in the plant room. He
considers that poor construction sequencing
and workmanship contributed to the
problem.
[32] Walker Architects did not participate in the trial but its liability was contested by the Underwriters. This was because of the plaintiffs’ contention, supported by Council, that Brookfield Multiplex is liable for Walker Architects’ defective design
work and that claims arising out of this are indemnified under Walker
Architects’
professional indemnity policy.
[33] The Underwriters retained Kevin Clarke, an architect with 45
years’ experience, to review and comment on the
adequacy of Walker
Architects’ work. Mr Clarke has had considerable experience with a wide
range of residential, commercial
and industrial developments. He says that it
is common practice to design plant rooms as open air structures and that
water
would not normally penetrate into the building if the plant has been
properly installed. He says that the design for plant installation
on the roof
of a building such as the Nautilus would not typically be detailed and that the
problems experienced at the Nautilus
were caused by poor workmanship. However,
Mr Clarke agrees that the layout of the plant and the details as to how
penetrations
are going to be positioned and waterproofed require careful
thought at the design stage. He says that pipe penetrations, by
way of example,
are “a difficult and fiddly detail to make watertight”. Mr Clarke
focused on the plans and did not address
the plaintiffs’ claim that Walker
Architects ought to have detected the defects during the course of its
inspections.
[34] I accept Mr Clarke’s evidence that the fact that the plant
room was designed as an open air structure was not of itself
a defect and if the
work had been carried out properly, a weathertight solution was achievable but I
do not accept that the plan
prepared by Walker Architects shows adequate
waterproofing details; there are virtually none. The plan does not even show
the location of all of the penetrations, such as for pipes, let alone how they
were to be waterproofed. However, this plan was not
followed in any event. It
appears that Numecon Contracting Ltd installed the plant and prepared the
most recent drawings
for the installation. There is therefore no
causal link between Walker Architects’ deficient design and the
defective installation.
[35] Walker Architects is nevertheless liable for the plant room defects because these would have been obvious to any qualified observer and ought to have been noted by Walker Architects during the course of its inspections.
What is required to repair the defects?
[36] Prendos has prepared remedial design plans covering all of the
defects and consequent damage. The proposal for the plant
room is to construct
a roof over the plant. Mr Powell agrees that this is the simplest and most cost
effective solution.
[37] Mr Clarke does not consider that a roof over the plant room is
required. He suggests that the plant could be lifted using
jacks while the
waterproofing works are undertaken. He estimates that this work could be
completed in a day or so at a cost of approximately
$25,000. However, he has
not prepared any detailed plan or specification or obtained any market
pricing for the work.
[38] Mr Cavan considers that there are many practical problems associated
with the repair solution suggested by Mr Clarke. He
says that it would be
necessary to have a crane or other lifting mechanism on the roof to lift the
machinery to enable the waterproofing
work to be carried out. He points out
that a number of services would need to be maintained to support the building
while the works
were in progress, for example the extractor fan for the
stairwell and hallways, and the hot water tanks and califonts. The membrane
would need to be lifted and new plinths formed to accommodate the position of
all fixing points. The bolts would need to be precisely
located in the plinths
to align with the machinery which he anticipates would need to be moved offsite.
He says that a further concrete
pour would be required to allow for adequate
drainage from the plant area. A new membrane would then have to be laid with all
of
the penetrations properly waterproofed. Mr Cavan estimates that the cost
would be between $180,000 and $200,000 assuming that no
problems are
encountered. He maintains that building a roof over the existing plant and
leaving it all in place and operational
carries far less risk and is the
preferable solution.
[39] I accept Mr Cavan’s evidence about this. The weathertightness issues caused by the plant room defects are serious. Considerable damage has been caused by water entering the building from the plant room. This damage extends as far down as the car parks, many levels below. An enduring solution is required. The plaintiffs should not have to accept makeshift repairs and be left with the risk that this will not
be effective or durable. This is particularly so in this case where the
remedial works promoted by the Underwriters have not been
designed or costed and
no guarantee or assurance is offered that they will be effective.
[40] Baragwanath J made a similar point in Dicks v Hobson Swan
Construction
Limited (In Liquidation):5
I am satisfied that Mrs Dicks should not have to bear the worry and risk that
the council’s estimate should be inadequate; indeed
general damages would
have to make allowance for the resulting anxiety. It was open to the council to
offer a guarantee that its
estimate would be correct but it did not accept that
option. Mrs Dicks is entitled to the peace of mind that results from a firm
price ...
[41] I accept the remedial solution proposed by the plaintiffs and
accepted as appropriate by Council.
[42] There was no challenge to the proposed works to remediate the
skylights. Only Brookfield Multiplex is liable for this defect.
Roof edge
What are the defects?
[43] The overall shape of the Nautilus was designed to resemble a fish.
The eastern side facing the sea has a curved front.
The building tapers to a
“tail” at the western end which is formed by triangular decks.
Aluminium composite panels have
been shaped to form the perimeter of the roof
creating a “bull nose” effect. These panels are laid over a timber
nib
on the main roof and are supported by a series of steel beams where they
wrap around to a near horizontal plane before intersecting
with the main
façade of the building. The underside of these panels serves as a soffit
covering the decks of the units on
level 12.
[44] The roof edge was formed using the same type of aluminium composite
panel
that was used to clad the rest of the exterior of the building. There is an
“L’ shaped
fixing flange on each side of the panels. The flanges are designed to
overlap to
5 Dicks v Hobson Swan Construction Limited (In Liquidation) [2005] NZHC 1657; (2006) 7 NZCPR 881 (HC) at
[122].
create a “U" shaped channel between the panels. The panels are
secured to the
underlying timber joinery with screws fixed through these
channels.
[45] The seal between the panels is created using a polyurethane foam
backing rod pressed into the channel after the panel has
been fixed. Sealant is
then applied over the top. The backing rod serves as a “bond
breaker” between the base of the
fixing channels and the sealant ensuring
that the sealant adheres solely to the vertical faces of the fixing channels and
not to
the base. This enables the sealant to stretch and compress as required
to accommodate the movement that can be expected to occur
between the
panels.
[46] The final design did not incorporate mechanical flashings over or
beneath the joints and there is no mechanism to drain any
water that may
accumulate behind the panels.
[47] The plaintiffs claim that the joints between these panels have
failed allowing water to track down the inside of the soffits
and enter the
building above the external joinery causing damage to internal linings and wall
framing in the units on level 12.
[48] The plaintiffs called Jacob Woolgar, another experienced building
surveyor at Prendos, to assist the Court in relation to
this and other defects
at the Nautilus. Mr Woolgar has had a central role in investigating the defects
and determining the extent
of remedial works required. He explained that the
specified joint width at the Nautilus was 12 millimetres. In general, the
recommended
width to depth ratio is two to one and the minimum sealant depth is
6 millimetres. This means that the specified width of 12 millimetres
was only
just sufficient to allow for the minimum recommended depth.
[49] Mr Woolgar says that the dimensions of the sealant joints varied throughout the cladding system, including at the roof edge. He measured these joints in multiple places around the building and found that they were generally 18 to 20 millimetres deep and 12 millimetres wide. However, the width of the joints ranged from
2 millimetres to 40 millimetres.
[50] Mr Woolgar noted corrosion on the steelwork inside the roof edge and
white rust on the galvanised purlins. He observed
tracks showing that water
had been running down and entering the building where the soffit intersects the
head of the external door
leading onto the deck.
[51] Mr Woolgar also observed damage at the junction between the joinery
and the external walls during a visual survey of units
on level 12. He was
present when soffit cladding panels were removed from the unit on the eastern
side of the building and noted
that water had accumulated in the void above the
soffit in a location corresponding to where moisture had tracked over the
joinery
and onto the ceiling lining in the unit.
[52] Mr Woolgar produced photographs showing this defect in other places
on level 12. One of these shows staining where water
has seeped through the
joints on the underside of the soffit. Another shows panels above the door
leading from one of the units onto
the deck on the northern side of the
building. Mr Woolgar says that these panels had filled with water that had
drained from the
soffit. The water had then travelled over the window heads and
into the wall cavities. He produced another photograph showing
water damage to
the internal wall and ceiling linings including cracked and swollen plasterboard
linings, deformation of paint surfaces
and swollen timber trims. Mr Woolgar
says that he also observed damage to carpets and carpet bars caused by water
draining down
the inside of the windows.
[53] The external walls of the units protrude to the edge of the curve of
the bull nose at the northern and southern corners of
the fishtail. Mr Woolgar
produced a photograph showing similar water damage to the unit at one of these
corners.
[54] Another photograph, taken from within the void beneath the panels on the northern side of the roof edge, shows that there is no packing between the supporting structure and the screw fixings so that the panels are secured by only part of the screw thread. Mr Woolgar found a number of other instances where the screws went from one panel to another without going into any of the timber structure. He concluded that there is inadequate support for the roof edge panels, particularly given the exposed location and height of the building and consequent high wind
loading. He says that this is likely to have contributed to the seals on
some of the joints failing.
[55] Mr Powell inspected the joints in the cladding panels forming the
roof edge by inspecting these from the main roof and from
the level 12 decks.
He agrees that the panel joints have failed at the roof edge. He observed
numerous joints on the top surface
of the panels that had split exposing the
foam backing rod beneath and providing a direct path for water entry. Mr Powell
noted
that in some places where the joints had failed the sealant had minimal
thickness, typically only a few millimetres. He observed
water dripping out of
the panel joints on the underside of the soffit to a unit on the eastern side of
the building in close proximity
to several failed joints above.
[56] It is clear from the experts’ evidence that water is
penetrating through the joints in the aluminium composite panels
on the roof
edge causing the damage that Mr Woolgar described. However, the experts
disagree about who is responsible for these
defects and the extent of the
remedial works required. Because the same aluminium composite panels were used
to clad the building
and there is considerable overlap between the
plaintiffs’ claims relating to the roof edge and those relating to the
cladding
on the rest of the building, I will address the liability and quantum
issues in respect of these claims together.
Cladding
What are the defects?
[57] The plaintiffs claim that the design, manufacture and
installation of the cladding system were defective and as
a result the
cladding is not weathertight. They claim that water has entered the building
through the joints in the panels causing
damage to timber framed external walls
and internal linings.
[58] The cladding system at the Nautilus is a face-sealed system which means that it is wholly dependent upon the integrity of the external finish and the efficacy of the joints to keep water out. There is no mechanism to deal with water that penetrates the seal. Mr Woolgar says that it is difficult to achieve a perfect face-sealed system,
particularly on a building such as the Nautilus which has complex shapes
including curved and triangular edges to decks which also
change in
level.
[59] To accommodate these challenging design features, the cladding
panels were folded and cut. In many cases, because the panels
did not fit
properly when they were installed, the fixing flanges were trimmed or removed
altogether resulting in the cladding not
being properly fixed to the framing.
Without any fixing channel, there was no backing rod to support the seal. The
integrity of
the waterproofing of these joints is dependent on the sealant which
has only the limited surface of the edge of the panels to adhere
to.
[60] An example of where this defect has commonly occurred is on the
decks with the half-height balustrades in the middle section
of the building.
These balustrades are flanked by external windows. The panels on the
outside base of these balustrades
were modified to clad a double step where
the panel abuts the fixing channel for the glass section of the balustrade. At
the ends
of these balustrades, the panels were further modified to allow for a
change in the profile of the wall to accommodate the adjoining
window joinery.
Mr Woolgar says that the fixing flanges were removed from the panels in these
locations creating holes immediately
behind the sealant joints.
[61] Fixing flanges were also removed from panels installed beneath
windows. Again, the result is that the cladding is not fixed
to the wall framing
along this joint and there is no backing to support the backing rod and sealant
joint. In at least one case,
Mr Woolgar found that a hole had been cut in the
cladding at this junction and filled with sealant.
[62] In some of the more complex junctions, such as where the cladding has been installed in acute angled corners of decks, the joints have been poorly formed creating gaps that have not been adequately sealed. The generally large and unsupported joints at these junctions have been finished using a variety of methods, most commonly by filling the gap with large quantities of sealant. Mr Woolgar says that in some cases rags, cardboard or multiple backing rods have been used to provide backing.
[63] Apart from the specific problems that have occurred at the complex
junctions referred to, Mr Woolgar found that the width
of the sealant joints
on the exterior cladding of the building varied considerably, ranging from less
than 2 millimetres in places
to more than 60 millimetres in others. This
has also contributed to the widespread joint failure.
[64] Waterproofing issues caused by failed sealant joints are
particularly prevalent at the fishtail on the southwest and northwest
corners of
the building. In these locations the cladding intersects the joinery at an
acute angle making it a challenging junction
to perfect and seal.
[65] The joint failure, which has occurred on all levels of the tower,
has led to water damage to timber framing, internal wall
linings, ceilings and
other building elements. In some of the units, the leaks have been so serious
that it has caused the carpet
to rot in the vicinity of the
junctions.
[66] Gregory O’Sullivan, a director of Prendos, was responsible for directing and reviewing the investigations carried out at the Nautilus by Prendos’ employees, including Messrs Woolgar and Cavan. Mr O’Sullivan has been involved in the building industry since 1971. He formed Prendos 26 years ago and for the past
17 years has had significant involvement in investigating weathertightness
defects and designing remedial solutions. He is extremely
critical of the
cladding at the Nautilus. He considers that a face-sealed system as designed
for the Nautilus could not have been
weathertight unless the panels had
been installed perfectly. He believes that this standard of workmanship
could not realistically
have been achieved on a building of the size and
complexity of the Nautilus. Mr O’Sullivan says that the panels were
incorrectly
fitted and the joints were so poorly formed and backed that the
cladding could never be weathertight.
[67] Mr Powell agrees that the complex shape of the Nautilus, particularly the curves, triangles and acute angles, adds significantly to the complexity of the cladding system. He also agrees that the cladding was poorly installed with panels being adapted inappropriately and fixings incorrectly installed through the face of the cladding in some instances. He says that in many cases the width of the cladding
joint is insufficient to allow the appropriate width to depth ratio. He
considers that the smaller sealant joints have typically
failed because they
were required to perform beyond their elastic limit. Mr Powell says there was
insufficient cladding material
for the sealant to adhere to, particularly where
the fixing flanges were removed.
[68] Mr Powell summarised the various deficiencies in the cladding joints
that he observed as follows: lack of backing rod behind
the sealant; backing rod
present but insufficient support to keep it in position; lack of support to
sides of sealant joint as a
result of removal of fixing flanges; insufficient
width between cladding panels with sealant joints only one to 2 millimetres wide
in places; incorrect sealant thickness; sealant applied over the face of
adjacent cladding panels to give the appearance of a consistent
and appropriate
joint width; unsealed fixings penetrating the outer face of cladding panels; and
distorted cladding fixing flanges
resulting in insufficient sealant
cover.
[69] Mr Powell found evidence of sealant joint failure in 15 of the 24
units he inspected. He observed water damage in 10 units
including damage to
carpets, timber skirting, painted plasterboard wall linings and ceiling linings.
Mr Powell also found several
cases where the cladding panels themselves were
beginning to fail with short splits radiating from the corners where the panels
have
been folded.
[70] Mr Powell carried out water testing which confirmed that water was
able to enter the building where sealant joints had failed.
He found some
damage to the timber framing to which the cladding was fixed. Fungi were
detected in all nine samples analysed
and timber decay was evident in seven of
these. The five most severely decayed samples were found to have been exposed
to consistently
high levels of moisture for at least three years, possibly
five.
[71] In addition to the decayed timber framing, Mr Powell observed water damage resulting from the failed sealant joints including damage to paint and plasterboard internal wall linings, corroded interior steel angle used to form plasterboard corners, timber skirting, carpet backing, carpet gripping bars including rotten timber and corroded fixings, surface corrosion on structural steel members and
tray decking under concrete floors, corroded building wrap staples and mould
deposits on building wrap.
[72] Council engaged Rico Bonaldi, an architect with over 65 years’
experience, to assist the Court in relation to the cladding
issues. Mr Bonaldi
has extensive experience in the design and implementation of
façade buildings such as the
Nautilus. He explained that joint
width is of primary importance in enabling an effective seal and must allow for
the natural movement
that occurs as a result of thermal effects and building
movement. He emphasised that the flanges are essential.
[73] Mr Bonaldi considers that the cladding failure at the Nautilus
resulted from errors in the fabrication, application and sealing
of the
aluminium composite panels. He too observed that the width of some of the joints
was as small as 2 millimetres in places.
He found joints with a wholly
inadequate depth of only 2.5 millimetres compared to the minimum required depth
of 6 millimetres
and in some instances undersized backing rods had been used
causing a lack of control over sealant depth. He also noted that the
flanges had
been removed from many of the panels.
[74] The Underwriters engaged Peter Lalas, who has been involved in the
design, testing, manufacture and installation of windows,
doors and cladding
systems on buildings like the Nautilus for more than 30 years. Mr
Lalas was principally engaged
to express his opinion on whether the defects at
the Nautilus were caused by defective design or defective installation because
this
is relevant to whether Brookfield Multiplex’s professional indemnity
insurance policy responds to any of the claims. He agrees
that the cladding has
the defects described by the other experts but maintains that this was the
result of poor workmanship rather
than design.
[75] There was no real challenge to the evidence of the plaintiffs’ experts as to the nature and extent of the defects in the cladding. I accept their evidence about these fundamental and widespread defects.
Who is liable for these defects?
Council
[76] Section 34(3) of the Building Act required territorial authorities
to grant a building consent if it was satisfied on reasonable
grounds that the
provisions of the building code would be met if the building work was properly
completed in accordance with the
plans and specifications submitted with the
application. The plans and specifications would therefore need to include
sufficient
detail to enable this to be assessed. For that reason, s
33(2) of the Act provided that every application for a building
consent was
to be accompanied by such plans and specifications and other information as the
territorial authority reasonably required.
The territorial authority was
empowered by s 34(2) to require further reasonable information in respect of
the application.
In exercising its powers under these provisions it was
required by s 47 to have due regard to various matters including the size
and
complexity of the building, its intended use and life and the reasonable
practicality of any work proposed.
[77] The plaintiffs claim that Council should not have issued the
building consent for the Nautilus tower because there
was insufficient
detail in relation to the proposed cladding system to enable it to be
satisfied on reasonable grounds that
the performance requirements of the
building code would be met.
[78] The plaintiffs rely on the evidence of Ronald Hanley, a specialist in the design and specification of windows, curtain walls and cladding systems. Mr Hanley has had significant involvement in reviewing designs of cladding systems for building consent purposes and reviewing the construction of such systems to determine whether building consent conditions have been complied with. Mr Hanley explained the important difference between a rain screen system which allows for drainage of any water that may penetrate and a face-sealed system which must exclude water entry altogether. Both systems must be coordinated with other elements of the façade such as windows and doors. Mr Hanley says that the specification approved by Council on 26 February 2003 did not make clear which type of system was proposed for the Nautilus.
[79] Further, Mr Hanley says that although the specification makes
reference to Australian and New Zealand standards, no detail
was provided as to
how those standards would be met. The specification merely sets out a process
for assessment by the architect
of a design yet to be developed. This included
the provision of:
(a) sample panels for assessment before commencing fabrication; (b) shop drawings and installation details for evaluation;
(c) shop drawings for review before commencing manufacture showing:
design calculations; fully dimensioned elevations of all
elements; complete
details of constructions, connections and all support systems;
dimensions of all typical elements
and of all special sizes and shapes;
provision for the exclusion and/or drainage of moisture; jointing details and
method of fixing
between individual elements and between the installation and
adjacent work; adjustment of fixings to ensure accurate alignment of
composite
cladding; sealant types and full size sections of all sealants and
backing rods; provision for thermal movement;
provision for seismic movement
and movement under wind loads; sequence of installation; coordination
requirements with other work;
and a full schedule of materials, finishes,
componentry, hardware and fittings; and
(d) complete laboratory testing of a prototype of the building
façade in accordance with the relevant Australian and
New Zealand
standard.
[80] These are requirements that the design must meet but Mr Hanley says that he has not seen any developed design for the cladding system other than basic shop drawings. He is not aware of any prototype having been approved by Walker Architects or of any test results demonstrating compliance with the stipulated standards. The shop drawings do not carry the Council approved stamp and Mr Hanley understands that they were not submitted to Council.
[81] Mr Hanley considers that the information supplied to Council was
inadequate and did not permit the required assessment of
whether code compliance
would be achieved. Council received a prescription for the proposed assessment
and testing regime that would
be followed in the course of developing a fully
completed design but it received only limited details of what that design would
entail
and how it would meet the performance requirements of the building code.
Mr Hanley notes by way of example that complex junction
details were not
developed and no detail was provided showing the terminations of the aluminium
composite cladding panels and flashings.
These details were critical to
ensuring the weathertightness of the building.
[82] Mr Mackie agrees with Mr Hanley that the original building consent
documentation was insufficient, particularly for a complex
high rise building
located in a coastal wind zone that would be subject to high wind
pressures.
[83] Mr Bonaldi says that he has not seen any design document
illustrating the build-up of the critically important sealant joint
between the
aluminium composite panels. Nor has he been able to find any drawing or
specification identifying the diameter of the
screws that were to be used to
attach the panels to the building substrate or the spacing between these screws.
These were basic
and fundamentally important details. Mr Bonaldi expressed the
position bluntly:
A fact of life is that this job has been so badly documented to begin with that
even now after about 10 years we still don’t know really what they
built.
[84] The plaintiffs called Robert Tidd who has 40 years’ experience in the residential and commercial building industry. For much of his career he worked for various city or district councils and has had extensive experience with building consents, building inspections and code compliance certificates. Mr Tidd also considers that Council had insufficient information to enable it to be satisfied on reasonable grounds that the proposed cladding design would comply with the building code and that the building consent should not have been issued. He says that a prudent council officer processing the application would have requested additional information to support the design, probably in the form of a report from an independent façade engineer or similarly qualified person to confirm that the
proposed works would comply with the building code if installed as designed.
He also suggests that advice could have been sought
from one of the larger
councils given that Rodney District Council had limited experience with
buildings of this type.
[85] The building consent was granted by Kelvin Goode who has
had over
25 years’ experience working for local government, principally
in the area of processing consents. In response to
the suggestion that he
ought to have obtained an independent review of the proposed cladding system
before issuing the consent, he
said that he did not consider this necessary
because the application was made by an experienced development company and, as
far as
he was aware, by an experienced architect. Further, he knew that
aluminium composite panels had been used on other buildings on
the North Shore
and in Auckland City and there was no information available in the market to
suggest that these types of
cladding systems were inherently
flawed.
[86] However, the complaint is not that aluminium composite panel
cladding systems are inherently flawed but that insufficient
details were
supplied regarding the particular system proposed for the Nautilus to enable any
useful assessment to be made as to
whether it would meet code requirements. It
would have been apparent to Council that no developed design
existed.
[87] Council endeavoured to answer the plaintiffs’ criticisms about the lack of adequate documentation with the evidence of Stephen Flay, a qualified builder who joined Rodney District Council as a building inspector in November 1996. Mr Flay left the Council in 2001 to set up his own consulting business as a building surveyor specialising in weathertightness issues in commercial and residential buildings and has worked for North Shore City, Manukau City and Franklin District Councils. He says that at the time the Nautilus was built, council officers would not normally have sought an independent report from a façade engineer. He says that this would be unusual even today because until recently there has been no evidence that aluminium composite cladding systems might be the subject of weathertightness issues. Mr Flay considers that Council had sufficient information to justify issuing the consent.
[88] Council also led evidence from Stephen Cody, who has worked
for Wellington City Council more or less continuously
since April 2001. Mr Cody
has had various roles for the council including as a building officer and as
manager of compliance building
consents and licensing services. He considers
that the application for building consent was “well detailed” and
that
there was enough information to justify issuing the consent.
[89] I accept the evidence of Messrs Hanley, Mackie, Bonaldi and Tidd on
this issue. The critical feature of this type of cladding
system is the joints
but these were not specified or detailed and the design of complex
junctions had not been developed.
These were the very areas where
weathertightness problems were likely to occur and in fact did
occur.
[90] Council knew that the cladding system proposed was a bespoke system
that had not been used or proven on any other development.
Having regard to
the complexity of the building, its height and exposed location, Council ought
to have insisted on greater
detail showing how the critically important
cladding system would meet the performance requirements of the building code.
In the absence of these details, Council did not have sufficient information to
enable it to be satisfied on reasonable grounds that
the requirements of the
building code would be met if the building work was properly completed
in accordance with
the plans and specifications submitted with the
application in terms of s 34(3) of the Act. Having issued the building consent
without these details, there was no design against which inspections could be
carried out by Council or anyone else.
[91] However, the original design concept prepared by Walker
Architects for building consent purposes was significantly
modified after the
consent was granted and before construction of the tower commenced. I will
briefly explain why this happened
before relating the events that led to an
amended consent application being lodged with Council in November 2003, long
after construction
had commenced.
[92] On 7 October 2002, Brookfield Multiplex submitted a tender for the construction of the Nautilus with a guaranteed maximum price of approximately
$29.9 million. This tender excluded various items including design fees and design
management and assumed that the basic scope of works was the minimum required
to satisfy the terms and conditions of the standard
sale and purchase agreement
and council consent.
[93] On 27 November 2002, Brookfield Multiplex wrote to the
building consultants appointed by the developer stating,
amongst other
things:
The $29.9 + GST GMP1 put up early to assist the Mezzanine Funding Phase was
tagged to be conditional upon us delivering the bare minimum
required to satisfy
the standard Sales Agreement. As discussed, if need be we would “rape and
pillage” the design to
the bone to protect ourselves on this
GMP1.
[94] Brookfield Multiplex submitted a revised provisional price of
approximately
$36.4 million on 21 December 2002. Negotiations followed over the
next three months before the head contract was signed
on 18 March 2003.
Construction of the Nautilus was already well underway by this time. The
eventual contract price was approximately
$34.1 million. Mr O’Sullivan
says that a number of material changes were made to the design to achieve this
cost reduction
including the removal of drainage points and the plywood
backing which formed a cavity behind the cladding. These features formed
part
of the original design and were intended to deal with any water that might
penetrate the face of the cladding.
[95] The application for building consent for the tower
was made on
12 August 2002. Council issued the building consent on 25 February 2003
without any knowledge of the changes that had been
agreed in order to
reduce costs, including the important changes to the cladding
system.
[96] The incompleteness of the design of the cladding system at this
time is demonstrated by the minutes of
a meeting of
representatives of Brookfield Multiplex, Façade Technologies and
Walker Architects held the day
after the building consent was issued. The
minutes of this meeting record:
...
Multiplex and the Architect have raised the question – Should your
system be the waterproofing system, how does it operate?
Façade Technologies commented that the Architect has drawn drains everywhere, Façade Technologies not comfortable with this design.
Multiplex has the ability to make the system a pressure release. What about
the water getting in and running down to the bottom levels?
Façade Technologies commented that they are happy to do a drainage
type system.
...
Multiplex asked – do we make the system a drain type or an air type??
Façade Technologies and Multiplex to think about
these issues ...
[97] Façade Technologies commenced installing the cladding on 22
July 2003. It had been installing panels for over three
months by the time
Council received an amended consent application on 6 November 2003, less
than four weeks before practical
completion of the entire building was due
under the head contract. The amended consent application included alterations
to the
cladding system with the removal of drainage points and the rigid ply
backing which was to form a cavity behind the cladding. Mr
O’Sullivan
emphasises the importance of these changes observing that there was no longer
any provision to deal with water entering
the building through the
joints.
[98] Mr Tidd says that he was surprised that Council did not insist on a
report from an independent cladding designer or façade
engineer advising
whether these significant changes to the cladding system should be approved. He
notes that this is the approach
Council adopted in requiring a report from an
independent fire engineer concerning the proposed changes to the fire design of
the
building.
[99] Mr Cody agrees that this would be the correct approach if the
application was being considered by Council today. However,
he says that at
that time council officers tended to rely on the advice of cladding suppliers
and manufacturers. He says that it
is only with the benefit of hindsight that
it is now known that this reliance was sometimes misplaced.
[100] Council knew from the original specification that shop drawings and installation details had yet to be prepared and were to be provided to Walker Architects for review before manufacturing commenced. Revised shop drawings incorporating any modifications were to be provided before any panels
were erected on site. Laboratory testing of a prototype of the building
façade was also to have been completed by them.
Despite Council knowing
that panel installation had been ongoing for over three months by the
time the amended application
was received, it did not request shop drawings or
the results of any testing. It did not seek an independent review or a producer
statement in relation to the amended design.
[101] Mr Goode appreciated that the plywood backing and drainage points were incorporated in the original design to deal with any water entering through the sealed joints and junctions. He says that although he was aware of the concerns identified by the Hunn report relating to the lack of cavities in conjunction with the use of untreated timber in residential buildings, he did not consider that this was relevant because the Nautilus was constructed more like a commercial building using
concrete and steel.6 This is why he dismissed this change as
inconsequential:
[t]he simple fact that the proposed system was moving from a cavity to a
non-cavity based system (and that is using a very simplistic
terminology), would
not conceptually have been an issue for me.
[102] Mr Goode understood that, as a result of the changes, the
weathertightness performance of the cladding would be entirely dependent
on the
efficacy of the sealant joints between the panels and at other junctions.
However, he did not have any information about
how these critical joints would
be formed and sealed. He did not ask for shop drawings or evidence of
satisfactory testing. He
was therefore unable to assess whether code
requirements would be met.
[103] I do not accept Mr Cody’s evidence that the design of the cladding system was well-detailed. His assertion stands in stark contrast to the evidence of Mr Bonaldi, who has vast experience with face-sealed cladding systems, that the cladding design at the Nautilus was so badly documented that he cannot say even now what was built. Council had no detail of how the basic joints between the
panels were formed, let alone details of the more complex
junctions.
[104] I conclude that Council did not have
sufficient information to justify its decision to grant the amended consent in
relation
to the cladding.
[105] The plaintiffs’ next complaint is that Council failed to carry
out adequate inspections of the cladding system during
the construction process
to ensure that the work was being carried out in accordance with the building
consents and would comply
with the building code.
[106] Kevin Higgs was one of the building inspectors responsible for
inspecting the building works. He recalls a discussion at
council offices
before the tower was built when a decision was made not to inspect the cladding
because Council did not have sufficient
expertise to do so. Mr
Higgs’ evidence was confirmed by Stephen Hubbuck who was the
senior field officer
responsible for inspecting building works in the Orewa
area at the time. Mr Hubbuck says that after the consent was issued
he
asked his manager whether the cladding needed to be inspected and was
assured that it did not.
[107] Because it was not going to carry out any inspections of
the cladding, Council issued the building consent
subject to a
condition that a PS4, a producer statement – construction review,
would be required from Walker Architects
confirming that it had observed the
exterior cladding works and certifying that these works either complied with the
design or were
amended appropriately to suit site conditions.
[108] The issue is therefore not whether Council’s cladding
inspections were
adequate but whether it should have carried out such inspections at
all.
[109] Mr Flay says that at the time the Nautilus was built, council officers would not normally inspect a cladding system such as this because they would be unlikely to understand how it was to be installed. In any case, he says that it would be almost impossible for a council inspector to view the joints closely except for those on the walls of the decks.
[110] Mr Tidd acknowledges that a council building inspector would not have
had access to the roof edge to carry out any close inspection.
He accepts that
the defects at the roof edge would not have been apparent from a visual
inspection from the decks on level 12
or from the roof. On the other
hand, he says that council inspectors had the opportunity to observe the
installation
of the cladding on the rest of the building and ought to have
inspected it even if they did not have the requisite expertise. He
says that
this may have revealed obvious defects.
[111] However, Mr Tidd agrees that some of the defects in joint formation
were masked by sealant applied to the face of adjoining
panels to create the
impression of consistently wide joints. He also accepts that a council
inspector would not be able to see beneath
the surface of the sealant and tell
whether the joint had been formed correctly. He therefore supports
Council’s decision
to place primary reliance on the PS4 from Walker
Architects in relation to the cladding.
[112] I am not persuaded that Council was negligent in deciding not to
inspect the cladding during the course of installation.
It would not have been
practical for council officers to undertake any meaningful inspection regime
for the cladding installation.
I consider that Council was entitled to
anticipate this difficulty at the consent stage and determine that it would
instead place
reliance on a PS4 from Walker Architects certifying that it had
overseen the cladding works and that these works complied with
the code. It
was appropriate for Council to make this a condition of the
consent.
[113] This leads to the final complaint against Council in relation to the
cladding, that it was negligent in issuing a code compliance
certificate,
particularly in the absence of a PS4 from Walker Architects.
[114] Section 43 of the Act provided for the issue of code compliance certificates. It required the territorial authority to issue a code compliance certificate if it was satisfied on reasonable grounds that the building work complied with the building code. Territorial authorities were permitted, at their discretion, to accept a producer statement establishing compliance with relevant provisions of the building code. Producer statements were defined broadly in s 2 of the Act as meaning any statement
supplied by or on behalf of an applicant for a building consent or by or on
behalf of a person who has been granted a building consent
that certain work
will be or has been carried out in accordance with certain technical
specifications.
[115] It would not be appropriate for a territorial authority to accept
any producer statement without question. The extent to
which a particular
producer statement should be relied on in considering whether code requirements
had been met would depend on all
relevant circumstances. These would include,
for example, the skill, experience and reputation of the person providing the
statement,
the independence of the person in relation to the works, whether the
person was a member of an independent professional body and
subject to
disciplinary sanction, the level of scrutiny undertaken and the basis for the
opinion. The territorial authority
would also need to consider any other
information relevant to whether the works had been carried out to an appropriate
standard and
could be expected to meet code requirements. This would include
the skill, experience and reputation of the party carrying out the
works, the
complexity of the works, the likely consequences of non- compliance and whether
any concerns had arisen regarding the
quality of the works. Ultimately, the
territorial authority was only entitled to issue a code compliance certificate
if it was satisfied
on reasonable grounds that the building works
complied.
[116] Producer statements fall into four categories:
(a) PS1 design – a statement from a design professional in
relation to the design and intended for use in connection
with the issue of a
building consent.
(b) PS2 design review – a statement from an independent
design professional who has reviewed the design. This
is also intended for use
in connection with the issue of a building consent.
(c) PS3 construction – a statement from the party that carried the construction works and intended for use in connection with the issue of a code compliance certificate.
(d) PS4 construction review – a statement from an independent
design professional confirming that construction has been
carried out in
accordance with the design. This is also intended for use in issuing a code
compliance certificate.
[117] Mr Hubbuck issued the code compliance certificate without requiring
a PS4 from Walker Architects despite this being one of
the building consent
conditions. Instead, he relied on a certificate from Façade Technologies
which manufactured and installed
the cladding. It was not possible to obtain a
PS4 from Walker Architects at that stage because it had not overseen the
cladding
works, nor had anyone else.
[118] Mr Flay says that in his experience it was typical for councils to
accept PS3s from installers at the time the Nautilus was
built because they were
in the best position to verify the installation. Mr Cody agrees and says that
it would have been unusual
at that time to seek a PS4 from the
architect.
[119] Mr O’Sullivan was particularly well placed to assist the Court
on the standard reasonably expected of a council carrying
out these functions at
the relevant time. He has worked closely with many councils and is familiar with
their processes and procedures.
He was one of number of professionals engaged
by the Department of Building and Housing to undertake reviews of
territorial
authorities throughout New Zealand to assess their processes
for issuing building consents and code compliance certificates.
These
reviews were carried out between September 2003 and January 2005 with the aim of
assisting territorial authorities to improve
their regulatory building control
operations.
[120] Rodney District Council was one of the councils Mr O’Sullivan
was involved
in reviewing. This review was conducted in three stages, commencing in
September
2003 and culminating in a final report in May 2006. The initial review revealed that Council had no formal policy or consistent practice for assessing and accepting proposed alternative solutions such as the cladding system at the Nautilus. The review also identified that Council placed strong reliance on producer statements for verifying building code requirements but had no formal policy or procedure for assessing and accepting producer statements and no register or list of approved
authors or providers to check against. The reviewers made various
recommendations to Rodney District Council at the time of the initial
review to
address these inadequacies. However, the reviewers noted in their final report
that Rodney District Council failed to
implement these during 2003 or
2004.
[121] It appears that, consistent with Council’s usual
practice at the time, Mr Hubbuck simply relied on the certificate
from
Façade Technologies in issuing the code compliance certificate and did
not make any further enquiries including why a
PS4 was not available from
Walker Architects to fulfil the building consent condition. The
certificate was signed by
John McEvoy but does not disclose his position with
Façade Technologies, whether he had any relevant qualifications or
experience
or what his role was in relation to the cladding works at the
Nautilus, if any. Mr McEvoy simply completed a pre-prepared form confirming
that he was a duly authorised representative or agent of Façade
Technologies and believed on reasonable grounds that it had
completed all
building works in accordance with its contract with Brookfield Multiplex. No
basis for this belief was offered and
no other information was provided. Mr
McEvoy makes no reference to the building code and his statement is not even
addressed to
Council. Ms Meechan QC submits that this does not qualify as a
producer statement as defined in the Act.
[122] Mr O’Sullivan considers that Council should not have relied solely on Mr McEvoy’s statement as providing sufficient grounds to conclude that the cladding works complied with the code. Mr Hubbuck did not know Mr McEvoy or the basis of his belief and how reliable it was. Mr O’Sullivan says that in the absence of a PS4 from Walker Architects, Council should have made a number of further enquiries, particularly given that the cladding was not a proprietary system or one that had a proven service history, the drawings were “woefully inadequate” and Council had received an amended application well after construction had commenced showing that the cladding system had fundamentally changed. Mr O’Sullivan says that Council should have requested the shop drawings, the results of the laboratory testing that was supposed to have been carried out and detailed information about any quality assurance program. Council took none of these steps, all of which were readily open to it.
[123] Mr Cody accepts that Council should have at least sought
clarification as to why the PS4 from Walker Architects was not
available.
[124] Ms Thodey submits that the building process is a continuum and it is
not appropriate to consider the reasonableness of a
particular decision or act
by Council in isolation. I accept this. When issuing the building consent,
Council needed to consider
how the building works were going to be inspected and
what information it would need to rely on in determining whether to issue a
code
compliance certificate. That is what occurred in this case. Council decided
that it would not be practical for it to inspect
the cladding works and it
accordingly made it a condition of the consent that an independent party
would carry out this role
and provide an appropriate assurance to Council
regarding code compliance once the work was completed.
[125] I consider that blind acceptance of the certificate
provided by Façade Technologies to Brookfield
Multiplex was not
an adequate response by Council in this case. Whether or not it was common
for councils to accept PS3s
from installers at the time the Nautilus was
built does not mean that it was appropriate to rely on the certificate
provided in this case. What will be sufficient in one case may not be in
another. It obviously depends on the particular
circumstances. I
accept Mr Rainey’s submission that the process for determining code
compliance is not simply a matter of
collecting pieces of paper, judgment is
required.
[126] Council knew that the cladding system was not a proprietary system and had no service history. Only basic drawings were supplied at the building consent stage. It was clear from the specification that no final design had yet been developed, only a process for assessment and testing of any design before it was manufactured and installed. Council was not given shop drawings or the results of any testing. It should have been concerned when it received an application for an amended consent more than three months after installation of the cladding commenced. This is particularly so given that the cavity and drainage features of the original design were removed without explanation. Council should have made enquiries as to why no PS4 was available from Walker Architects. Having regard to the mandatory considerations under s 47 of the Act, including the size, location and complexity of
this building, I consider that Council fell below the standard reasonably
expected at the time in issuing the code compliance
certificate simply
on the basis of Mr McEvoy’s statement and without making any other
enquiries.
[127] I conclude that Council is liable for the cladding defects, including
at the roof edge.
Brookfield Multiplex
[128] Mr Clarke considers that the workmanship was defective to the point
of being grossly negligent. He says that this was “manifestly
evident” throughout the installation of the aluminium composite panels.
In his view, the jointing quality was so bad that
the cladding had no chance of
being waterproof. For example, he observed panels on the roof edge where the
reveals had been cut
off making it impossible to seal.
[129] Mr Clarke says that all face-sealed installations of this type
require a good standard of workmanship and rely on consistent
and appropriate
joint geometry, appropriate bond breaking at the back of the joints and
appropriate sealant to form joints that are
durable. In his view, the leaks in
the roof edge areas are the result of poorly manufactured and installed panels
combined with
incorrectly configured sealant joints.
[130] Brookfield Multiplex breached the terms of the head contract by
failing to ensure that all cladding works complied with the
relevant performance
requirements of the building code. The Body Corporate is the assignee of
Tamariki’s rights under the
head contract and is accordingly entitled to
recover the losses it has suffered that were caused by Brookfield
Multiplex’s
breach.
[131] The plaintiffs are also entitled to recover in tort for the losses that were the foreseeable consequence of the negligent manufacture and installation of the cladding. Again, this includes the roof edge. Brookfield Multiplex was responsible for all of these works.
Walker Architects
[132] There is no evidence that Walker Architects sought detailed shop
drawings and the other design documentation required by the
specification or the
laboratory test results. Nor is there any evidence that it gave appropriate
consideration to the significant
design changes that included the removal of the
plywood backing and drainage.
[133] As previously stated, Walker Architects was engaged to undertake
contract administration and observation as defined in the
standard terms and
conditions of the consultant agreement. This was an important quality control
function and required periodic
site visits and off-site shop visits to observe
the progress of the works and compliance with contract documents. Walker
Architects
was also responsible under its contract for certifying progress
payments, issuing practical completion and final completion certificates
and PS4
producer statements. Although the practical completion certificate was
ultimately issued by the engineer to
the contract, Davis Langdon, it was
based on Walker Architects’ inspections. The frequency of inspections
Walker Architects
was required to make was specified as follows:
(a) Not less than weekly during early stages of foundations and
structure.
(b) Not less than twice weekly visits from the commencement of the
superstructure until commencement of architectural finishes.
(c) Not less than three visits per week, and more often when necessary,
from commencement of architectural finishes to completion
of
contract.
[134] Walker Architects was also required to deliver a monthly
design check certificate to Brookfield Multiplex including
notification of any
work that was not strictly in accordance with the design.
[135] Mr O’Sullivan says that Walker Architects ought to have been aware from its observations that there were fundamental deficiencies in the installation of the cladding.
[136] Mr Mackie says that Walker Architects should have carefully reviewed
the critical design changes that threatened the weathertightness
of the
building. There was no evidence that this was done.
[137] Although Mr Clarke has some sympathy for the position Walker
Architects was placed in following the novation agreement, he
described the
installation of the cladding as “disgraceful”, “a hopeless
mess” and “obviously atrocious”
and says that Walker
Architects ought to have issued design notices in relation to it. He was
unable to find any evidence that
this happened.
[138] There was no challenge to the evidence of these experts in relation
to this issue and I accept it. It follows that Walker
Architects is also liable
for the cladding defects.
What is required to repair the defects?
[139] Mr Powell initially took the view that the defects at the roof edge
could be addressed by resealing the joints and initiating
an appropriate
maintenance programme with regular inspections. However, at the trial, he
amended his view and agreed with the other
experts that the panels will have to
be replaced.
[140] There was no disagreement among the experts that the cladding on the
rest of the building can only be remediated by
replacing it with a
pressure equalised cladding system that operates as a rain screen with separate
cap flashings and modified
aluminium joinery. The design of this system has
been developed for the plaintiffs and Council has approved it.
Decks
What are the defects?
[141] The plaintiffs claim that the decks suffer from the following defects: (a) there was an insufficient step-down at the deck threshold;
(b) the waterproof membrane failed to set or cure properly;
(c) the membrane was not dressed into outlets; (d) the membrane was not continuous at the nib;
(e) corner overflows were not adequately formed; and
(f) the waterproof membrane was applied under grout fill beneath the
joinery at the threshold between the units and the decks
allowing water entry by
capillary action and damage to building elements.7
Insufficient step-down at the threshold
[142] The construction details included with the original building consent
showed a
100 millimetre step-down between the interior and exterior floor slabs on
levels 5 to
12 with a waterproofing membrane dressed up the face of the slab at the threshold between the units and the decks. These drawings also showed a sand cement screed over the exterior slab to form the falls for drainage. The screed was to be up to
30 millimetres in depth. Mr Woolgar says that this accorded with correct
practice.
[143] Mr Woolgar says that the step-down is actually only 65 millimetres
and the screed is substantially thicker than 30 millimetres
with the result that
in some places there is no step-down at all. This means that the aluminium sill
trays for the joinery are in
direct contact with the tiled surface in these
places causing them to corrode.
[144] Mr Clarke confirmed that the tiles at the threshold are set
significantly higher than shown on Walker Architects’ drawings.
He says
that this was done in an attempt to provide adequate falls for drainage. He
says that as a consequence, the gap between
the bottom of the cladding
and the deck decreased and in some instances the sill tray was
buried.
[145] There was no challenge to the evidence of Messrs Woolgar and Clarke
as to this defect and I accept it.
Failure of Membrane to cure
[146] The screed on the decks on levels 5 to 12 was covered with a liquid
applied fibre reinforced acrylic known as Dampfix 3. This waterproof
membrane was then covered with a flexible urethane based acoustic tile adhesive
called Asophonic. The ceramic tiles were laid over this. The courtyards
on the upper podium at level four were formed in the same way except that
a
cementitious adhesive was used in place of Asophonic.
[147] Tiles were lifted on the decks of 18 of the units in various
locations around the building during the course of Prendos’
investigation.
Tiles were subsequently lifted on at least 10 further decks by experts assisting
Council and the third parties. In
each case, the membrane was found to be
“spongy” indicating that it had not set or cured properly. Mr
Woolgar believes
that this will be the case on all of the decks.
[148] There is no dispute that the membranes have failed to cure and
coalesce fully and as a result are not fulfilling their waterproofing
function.
The disagreement among the experts is limited to how this happened and who is
responsible for it.
Membrane not dressed into outlets
[149] On some of the decks, the waterproofing membrane was not lapped into
the PVC overflow pipes forming the main deck drain outlets.
Mr Woolgar produced
a photograph showing stalactites that had formed around the edge of the overflow
pipe beneath one of the decks
as a result of water passing through the screed
and concrete and leaching calcium. Mr Woolgar acknowledges that this problem
was
not evident on all the decks he inspected.
[150] Mr Smith agrees that there are some instances of drain outlet failure but he says that these are isolated. Of the 133 decks he examined on levels 5 to 12, only five showed evidence of moisture on the soffits indicating that water had come from the outlets directly above.8 Mr Smith is unable to say whether this defect is the result of the failure of the membrane itself or because the membrane was not
properly dressed into the outlet.
8 Mr Smith inspected all but five of the decks on levels 5 to 12.
[151] I accept Mr Woolgar’s evidence that there are at least some
instances where the waterproof membrane has not been dressed
into the overflow
pipe. However, the plaintiffs have not proved that this defect is widespread.
This issue has limited consequence
because the membrane has failed and will have
to be replaced in any event.
Discontinuity of membrane at the nib
[152] Mr Woolgar says that because of inappropriate construction
sequencing, the fixing channels for the full height glass balustrades
were
installed before the screed was laid on the decks and the waterproofing membrane
applied. He says that the concrete nib was
waterproofed separately and the
membrane was therefore discontinuous between the concrete nib and the main deck.
He says that this
defect affects all decks on levels 5 to 12 that have full
height glass balustrades, roughly half of the units.
[153] Mr Smith independently undertook destructive testing on some of the
decks to verify whether this defect exists. He also found
that the waterproof
membrane is discontinuous at the junction between the top of the screed where it
intersects with the balustrade
fixing channel fixed to the concrete
nib.
[154] Mr Clarke agrees that the membrane is discontinuous at this junction.
I accept the unchallenged evidence of these experts
concerning this
fundamental defect.
Corner overflows not adequately formed
[155] This issue affects only the decks at the fishtail of the building,
being the triangular cantilevered decks on the southwest
and northwest corners
of the building.
[156] The plaintiffs claim that there is a defect at the junction where these triangular decks intersect with the external face of the building. Small overflows, approximately 80 millimetres wide, have been cut through the concrete balustrade upstands at this junction creating a gap between the edge of the balustrade and the face of the building. This is intended to allow water to escape down the face of the
building in case the main deck outlet blocks. Mr Woolgar says that these
overflow junctions rely on membrane and tiles cantilevering
from the edge of the
concrete decks onto the top of the aluminium composite cladding panels. He says
that this detail is not in
accordance with good cladding, tiling or
waterproofing practice and has allowed water to enter between the aluminium
panels and the
deck tiling and track into the soffit space and ceilings of the
apartments below. He says that he found evidence of water entry
at this
location in various units and damage to internal linings and corrosion of
structural steel beams supporting floors.
[157] Mr Smith agrees that there is evidence of damage from water entry in
these locations. However, he considers that the damage
is limited and not due
to any inadequacy in the design or formation of this detail. He believes that
the damage has been caused
by the failure of the membrane.
[158] Mr Clarke agrees with Mr Woolgar that the design of these
overflow junctions, which is generally in accordance
with handwritten details
prepared by Walker Architects in March 2003 and submitted to Council
with the amended building
consent application in November 2003, is defective.
He considers that these details do not illustrate adequately how the junction
should be constructed in a waterproof manner and the detailing would be likely
to fail in any event. He says that water arrested
by the membrane under the
over-capping shown on this detail would discharge behind the cladding panel and
enter the soffit below
the junction. This is consistent with Mr Woolgar’s
observations.
[159] I accept that this defect exists. For the reasons given by Messrs
Woolgar and Clarke, water has been able to enter the building
at this junction.
Mr Smith may well be right that membrane failure is a contributing cause of
water entry in this location but I
am satisfied on the evidence that this is not
the sole cause.
Waterproof membrane under grout fill at the
threshold
[160] A rebate was cast in the concrete threshold between the units and the decks to support the joinery. The waterproof membrane was applied over the rebate. Timber packers to support and align the joinery were placed over the top and backfilled with grout but not waterproofed. Mr Woolgar says that moisture has been able to rise by
capillary action through the porous grout beneath the joinery and cause
damage to carpets. Mr O’Sullivan confirmed this and
says that the
reduced step-down contributed to the problem.
[161] Mr Woolgar acknowledges that the full extent of this defect cannot be
determined by visual inspection and destructive investigation
has been limited
because of the impact this would have on existing owners and tenants
in the building. However he
expects that this defect will occur throughout
the building wherever joinery is installed at the deck threshold. Mr
O’Sullivan
agrees.
[162] Mr Smith inspected 133 of the decks at the Nautilus and does not
believe that this defect exists. While he accepts that
damage has occurred as
described by Mr Woolgar, he considers that it was caused by the failure of the
membrane and that the water
damage to wall and ceiling linings and floor
coverings has resulted from water entry from the decks above, not as a result of
any
issue with the grouting.
[163] Mr Clarke agrees with Messrs Woolgar and O’Sullivan as to the
existence of this defect. He says that the grout
should have been
waterproofed prior to installation of the window and door sills and that the
height of the screed relative
to the joinery has contributed to this problem.
However, Mr Clarke believes that the resultant damage is not as significant or
widespread
as the plaintiffs claim.
[164] I accept that this defect is likely to occur to a greater or lesser
extent on most of the decks where joinery is installed
at the threshold. In
combination with the inadequate step-down, the lack of waterproofing of the
grout is likely to allow moisture
to enter the units by capillary action. The
decks most affected will obviously be those more exposed to the weather on the
western
side of the building, at the fishtail.
Who is liable for these defects?
Insufficient step-down
[165] Council was alert to the need for an adequate step-down between the unit floor level and the finished floor surface of the deck. On 22 January 2003, it wrote
to Walker Architects stipulating that this step-down was to be no
less than
100 millimetres. Council relaxed this requirement to 60 millimetres when
issuing the building consent but emphasised the importance
of this requirement
by making it a condition of the consent.
[166] This requirement was not met, as would have been obvious to anyone
looking at the decks. Indeed, Mr Hubbuck made a note
of this during the course
of inspections he carried out on four decks on level 6 on 21 November
2003:
Level 6 B, C, P, Q water proofing to decks not adequate. Not enough step
between FFL and deck level ...
[167] Mr Hubbuck noted the same issue during the course of his further
inspections one week later:
Level 6 – Deck water proofing inspection with Rob ... step from FFL to
deck was not as shown in the consent plans & specifications.
[168] There was no evidence that Council took any action in relation to
this defect and it was not addressed. Council nevertheless
issued the
code compliance certificate. Council offered no real defence to this aspect
of the claim and I am satisfied that
it is proved. Council negligently failed
to take adequate steps to ensure that this defect was rectified. It was also
negligent
in issuing the code compliance certificate without this being
done.
[169] Brookfield Multiplex is liable for this defect. It breached the
construction contract in failing to ensure that this important
condition of the
building consent was met. It also breached the duty of care it owed to existing
and subsequent owners of units
at the Nautilus by failing to ensure that there
was an adequate step-down from the finished floor level of the units and the
surface
of the decks. This was known to be an important waterproofing
detail.
[170] The developer expressed concern about this issue to Walker Architects
in
November 2002 and March 2004:
Nautilus – Deck Step Downs
Please find attached our fax of the 15 November 2002 wherein we expressed our
concern over the minimal deck step down specified on
the WA construction issue
drawings; upon inspection of several finished decks it is apparent that there is
less than 60mm in most
places and in some instances there is no gap between the
underside of the threshold and the tiles. It is clear that the 60mm step
down
did not allow sufficient tolerance to achieve falls to deck outlets.
Your engagement included contract observation, please confirm why this issue
hasn’t been brought to the attention of the contractor
previously and
remedied; we now find ourselves in a position where remedial action at this late
stage would be highly disruptive
to the occupiers and is therefore
unlikely to occur.
...
[171] Walker Architects is also liable for this defect. It should have
been aware from its inspections that the required step-down
had not been
achieved and it ought to have taken steps to ensure that it was
rectified.
[172] Charles Norager was not responsible for the fact that the designed
step-down to the concrete slab of the deck reduced from
100 millimetres to 60
millimetres. Although the screed was thicker than designed in places, this
appears to have been done in an
effort to achieve an adequate fall to the
drainage outlets, particularly on the larger decks. I am not persuaded on the
evidence
that Charles Norager is liable for this particular defect.
Failure of membrane to cure
[173] Mr Hubbuck noted during the course of his inspections on
level 5 on
24 June 2003 that Dampfix 3, a liquid applied membrane, was being used
on the decks in place of the torch-down bituminous membrane, Nuraply, for
which consent had been given. Council requested that an amended consent be
sought for this change, as was appropriate. However,
this never
happened.
[174] Council initially asserted that the failure of the membrane was the result of product failure contending that Dampfix 3 is incompatible with Asophonic. Council pursued a third party claim against Bostik based on this theory but abandoned it during the course of the trial. Ms Thodey invited me not to place any reliance on the
expert evidence called by Council to support this thesis. I was not
persuaded by this evidence and I put it to one side. The evidence
establishes
that Dampfix 3 is an appropriate waterproofing membrane for use on
exterior decks and is designed for use with Asophonic. It has the
advantage of being easier to apply on decks with challenging curves, angles and
corners such as those at the Nautilus.
[175] The technical data sheet issued for Dampfix 3 emphasised the
need to allow sufficient time for new concrete and screed to dry before applying
the membrane:
Allow new concrete to cure for 28 days and cement render to cure for 7 days
prior to the application of Dampfix 3. Do not apply
over concrete slabs
containing high moisture content.
[176] The technical data sheet also specifies the recommended curing time
and temperature for Dampfix 3 before tiling:
Tile and Mortar Bed Covering
This may be carried out after Dampfix 3 has been allowed to cure for a
minimum of 24 hours at a temperature of 25ºC
(longer in
lower temperatures).
[177] The construction programme prepared by Brookfield Multiplex allowed a
period of three days for waterproofing the balconies.
It appears that this
included laying the screed because this item is not separately identified. This
programme did not allow the
recommended drying time.
[178] Mr Smith demonstrated with reference to Council inspection records that this programme was not always adhered to. However, it is clear that the construction programme was aggressively tight. Practical completion under the head contract was due at the end of November 2003. Liquidated damages of $15,000 per day applied from 1 December 2003. From late 2003 Brookfield Multiplex was pressuring subcontractors, including Charles Norager, to complete the works as soon as possible. A facsimile sent by Brookfield Multiplex to all sub-contractors on
5 January 2004 shows the level of pressure being applied:
RE: CONTRACT DELAY & COMPLETION
Through the course of the Contract we have incurred delays to the Contract
Programme. Although not accepting of these delays, we
have been understanding
of the causes of them.
With the passing of Christmas, this understanding has expired. Contract completion was 30 November 2003. Liquidated Damages apply as of 1
December 2003. I am sure there are no volunteers to meet these costs, so we
must limit incurring them.
Multiplex requires total commitment from all subcontractors to complete this
Contract by the end of January 2004. This will require
commitment from all
trades now with greater involvement by supervisors to see the daily
production quotes are met, that adequate labour is available to achieve these
quotas or extra hours worked to do so.
Companies that fail to respond and who cause us not to achieve this goal will bear the brunt of any delay costs imposed. With Liquidated Damages set at
$15,000 per day these costs could be considerable.
We can meet this challenge – but it will require 100% commitment by
all.
[179] The decks were not fully protected from the weather and no
heaters or blowers were used to assist the drying and
curing processes.
Although Council suggested that the membrane may have failed because the layer
of Asophonic was too thick, I consider that the most likely explanation
is that it failed to cure because it was laid over screed that was not
sufficiently dry.
[180] Messrs Higgs and Hubbuck say that Council had no intention of inspecting the thickness of the membrane or overseeing the curing period. Mr Hubbuck says that in his experience this is never done. During the course of their many inspections of the decks, neither he nor Mr Higgs noticed that the membrane had not cured adequately prior to the tiles being laid. The only relevant entry was a note by Mr Hubbuck following his inspection of various decks on level 6 on
9 December 2003 that it was a “slow curing” day due to the very
humid conditions. He recorded that he had advised the
supervisor to ensure that
curing took place before tiles were laid.
[181] Mr O’Sullivan did not suggest that Council should have identified that the membrane had not fully cured, nor did Messrs Mackie or Tidd. Mr Woolgar says that Council would not normally inspect the screed, so would not be expected to see that it was wet when the membrane was applied. He says that Council inspectors
would typically only inspect after the membrane had been installed. He
further acknowledged that the failure of the membrane to
cure fully would not be
obvious because in all likelihood it would have formed a skin giving it the
appearance of having cured.
[182] I conclude that Council is not liable for this defect.
[183] Brookfield Multiplex and Charles Norager must take responsibility for
the failure to comply with the manufacturer’s
technical specifications.
They are accordingly both liable for this defect.
[184] Walker Architects recorded its concern about the performance of the
liquid applied membrane during the course of its site
inspection on 11 December
2003 when it first noticed that this was being used in place of the membrane it
had specified:
Waterproofing system appears to be an applied liquid system – actual
brand unknown to writer. Also, where water ponding,
colouration of
water indicates possibility that waterproofing is water soluble and raises
concern that if permanently or persistently
and regularly wet, would this affect
its lifespan and performance?
[185] Walker Associates should also have ascertained the drying and curing
requirements for Dampfix 3 and taken steps to ensure that they were
complied with as part of its observation role. It failed to do this despite the
fact that
the waterproof membrane on the decks was a critical element that it
needed to inspect and approve as part of its twice weekly site
visits and
monthly design check certificates. I conclude that it is also liable for this
defect.
Membrane not dressed into outlets
[186] Mr Mackie says that there was no detail showing how the membrane was to be dressed into the overflow outlets. Mr Woolgar confirmed this. However, the manufacturer’s specifications state that this is required and Mr Woolgar agrees that a competent tiler would be expected to know this. In these circumstances, I am not persuaded that Council was negligent in issuing the building consent without this detail.
[187] However, the defect would have been apparent at the time Council
inspected the membrane, assuming it was present on one or
more of the decks that
it inspected. Mr Woolgar acknowledges that the defect was not present on all of
the decks he inspected.
He says it was present in the majority of them but he
did not identify them or specify the number. There is no evidence to show
that
this defect existed on any of the decks where membrane inspections were
carried out by Council inspectors. Mr
Smith’s evidence that he
found signs of water entry from this location on only five of the 133
decks he inspected
indicates that this defect was not widespread. The plaintiffs
have not established that Council is liable for this defect.
[188] For the same reasons, I am not persuaded that the plaintiffs have
proved that
Walker Architects ought to have identified this failure.
[189] Charles Norager was responsible for dressing the membrane into the
outlets and is liable for this defect as is Brookfield
Multiplex.
Membrane not continuous at the nib
[190] The construction sequence was as follows. The nib was waterproofed
using the liquid applied membrane to form a bandage which
lapped over the nib
and down onto the concrete slab forming the base of the deck. The balustrade
fixing channel, shaped like an
inverted “h”, was then bolted to the
nib through a fixing flange. The screed was then laid. This intersected with
the flange of the balustrade fixing channel. The waterproof membrane was then
applied over the screed. This meant that the membrane
was discontinuous where
it intersected with the flange of the balustrade channel. This problem, which
affects all decks with full
height glass balustrades, was caused by a change to
the design after the building consent was issued and by incorrect construction
sequencing resulting from the compressed construction timetable.
[191] Mr Hubbuck’s inspection notes show that he told Brookfield Multiplex that it would have to apply for an amended consent for the liquid applied membrane and supply full design details. He also expressed concern about the discontinuity issue and the standard of the waterproofing workmanship generally. The relevant entries in Mr Hubbuck’s inspection notes are:
(a) 25 June 2003– approval is required from RDC for the new
detail and product to be used for deck waterproofing.
(b) 24 July 2003 – still require approval of
waterproofing to decks/external wall areas.
(c) 26 November 2003 – Rob [Multiplex] will provide sectional
details for approval by RDC for the measures proposed
for the decks
requiring attention.
(d) 28 November 2003 – Standard of water proofing to decks on
level 6 is not adequate. Meeting with David Heritage [Multiplex]
to advise him
that the 150 upstand to waterproofing and step from FFL to deck was not as shown
in the consent plans & specifications.
(e) 2 December 2003 – Level 7 and 6 – Deck waterproofing
(recheck required for up stand to perimeter). Apartments
D, E, F, N, O plus
6G.
(f) 9 December 2003 – still waiting for details of how deck is to
be waterproofed where side-fixings of deck barrier causes
problems for
waterproofing – Rob is aware.
(g) 22 January 2004 – Level 7 – Upstands to deck water proofing
checked
– not satisfactory advised Rob and Peter verbally.
(h) 23 January 2004 – Level 7 – Deck water proofing
upstands still not acceptable – advised Rob and Sel Panckhurst
[RDC
inspections team leader].
(i) 28 January 2004 – Level 9 – Water proofing to deck
upstands still require remedial work generally. Level
8 – Remedial work
to deck upstand water proofing achieving an acceptable standard.
(j) 30 January 2004 – Level 9 – Deck water proofing to upstands Ok but improvement required on barrier kerb water proofing.
(k) 11 February 2004 – Level 10 – Water proofing upstands
to deck areas inspected – all need further attention
except for K, O,
P.
(l) 17 February 2004 – Level 10 – Waterproofing upstands
to deck areas not accepted.
(m) 19 February 2004 – Level 10 – Water proofing to deck A,
B, C, D, E, F, N, M upstands now acceptable.
(n) 23 February 2004 – Level 11 – Water proofing to deck
upstands all apartments OK.
(o) 1 March 2004 – Level 12, Apartment A – Waterproofing
to deck upstands has been partially covered by cladding
areas still visible
appear to be well covered with Dampfix 3.
[192] Mr Hubbuck acknowledged that Council did not receive the amended
details it required. However, he considered that placing
the waterproof
membrane over the screed, rather than under it as shown in the original
drawings, was an improvement. He says that
the principal purpose of inspecting
the decks was to ensure that the screed was prepared properly, the junctions
between the membranes
at the thresholds were free from dust and debris and that
the membrane covered the surface of the decks.
[193] Mr Hubbuck says that when the waterproof membrane was laid across the top of the screed it was turned up the vertical face at the threshold and the nib and that is how continuity was achieved. He says that “there is no way that I would have passed an “h” mould that was cutting through the screed”. The problem with this evidence is that the experts all agree that there is no such continuity at the nib because the screed intersects with the balustrade fixing flange and that this is apparent from a visual inspection. Mr Woolgar says that in order to create a sufficient fall, by the time the screed reached the balustrade channel it was “always above the bottom of the channel”. He elaborated:
The problem is the size of the balustrade channel. It can only fit on one part of the nib. It has to sit so the top surface is just above so they can get the diagonal screed fixing into the nib so the height is governed basically by that
– that fixing. That meant that the bottom of the h shaped channel was a long way down the nib. The screed needed to be installed with a fall. When that
was installed it encapsulated the bottom [of the channel] and then the
membrane was applied on top of that.
[194] Mr Woolgar was not challenged on this evidence. Mr Smith inspected
almost all of the decks and agrees that this defect exists.
Walker Architects
also noted this problem at the time.
[195] I conclude that although Mr Hubbuck clearly took some care to ensure
that the workmanship was carried out to an adequate standard,
he failed to
identify this lack of continuity despite numerous inspections that afforded him
the opportunity to see it. This may
be partly because he focused primarily
on the threshold and coverage issues, rather than the continuity of the
membrane at the
nib. It may also be partly explained by the fact that he did
not insist on receiving detailed drawings demonstrating how continuity
would be
achieved. As a result, he had nothing to inspect against to ensure that the
work needed to waterproof this junction was
carried out properly. Whatever the
explanation, neither of the inspectors identified this fundamental defect that
all experts agree
is present and would have been visible. The need for
effective waterproofing at this junction was well understood by councils
at the time and greater attention should have been given to this
detail.
[196] Council made it a condition of the original building consent that a PS4 from Walker Architects would be required in relation to the waterproofing of the decks. Council issued the code compliance certificate without receiving this. Instead, it relied on a PS3 from Charles Norager certifying that all works had been completed in accordance with the building consent and the building code. This certificate was plainly incorrect. The works were not carried out in accordance with the building consent. Council knew this. It should not have relied on this manifestly incorrect statement in concluding that the requirements of the building code had been met, particularly when it did not have detailed design information demonstrating how compliance would be achieved. Further, Council inspectors had witnessed many instances of poor workmanship with the waterproofing works undertaken by Charles Norager on the decks. In these circumstances, Council should not have
simply accepted Charles Norager’s assurance that the waterproofing
works met code
requirements.
[197] In summary, Council fell below the required standard in relation to
this defect and is liable for it. Council should have
followed through on its
requirement for an amended consent application supported by detailed drawings
showing how code requirements
would be met. It should also have detected the
fact that the membrane was discontinuous at the nib during the course of its
many
inspections of the decks. Its failure to detect this can only be explained
by Council inspectors paying insufficient attention to
this critical detail.
Finally, for the reasons given, it should not have relied on a PS3 from Charles
Norager in issuing the code
compliance certificate.
[198] Brookfield Multiplex and Charles Norager are also liable for this
basic and fundamental defect.
[199] Walker Architects noted this defect during the course of its
inspection on
11 December 2003 and the design advice notice it issued to Brookfield
Multiplex that day also brought this issue to its attention:
Other issues arising from deck upstand/glass balustrade installation/falls,
are those shown on sheet 1 attached. Having not
seen installation
work sequence, there appear possible issues with continuity of waterproofing and
fixing at the high point of
floor topping where clearance to upstand of glass
extrusion bracket is smallest.
[200] Walker Architects attached drawings to this design
advice raising fundamental questions about how the waterproofing
system would
work: “applied liquid w/p membrane?/system”; “is there
waterproofing here”; “how does
w/p work, is it continuous?”;
“was bolt fitted before conc?”; and “is bolt sealed in place
where membrane
penetrated?”.
[201] However, it failed to follow up on this issue and ensure that it was addressed properly. In these circumstances, I consider that Walker Architects is also liable for this defect.
Corner overflows not adequately formed
[202] The design submitted with the original consent application
showed the concrete nib continuing to the face of the
building on the fishtail
decks. The corner overflows were introduced with the application for an
amended consent. This
showed the membrane transitioning from the deck to the
aluminium composite cladding panels but no detail was given to show how the
membrane would be able to span this gap without a substrate. Mr Woolgar says
that no amount of sealant would work, except in the
short term, because of the
differential movement between the cladding panel and the concrete surface.
He says that the
membrane would inevitably tear because it is not designed
to “span fresh air”.
[203] Mr O’Sullivan described this detail as a “distinctly
flawed design”. He says that this detail could never
work and this method
of installation was known to be defective at the time. He says that Council
ought to have identified this issue
when it considered the amended design and
during the course of their onsite inspections.
[204] Mr Tidd says that council inspectors were generally aware from the
late
1990s of the need to scrutinise deck drainage and overflow details at consent
stage and during the course of inspections. Mr Woolgar
says that this detail
was obviously wrong and would have been readily visible to a council inspector
inspecting the membrane. Mr
Clarke agrees that the design details were
defective and deficient.
[205] I conclude that Council should not have approved the amended design
and should have identified this defect during the course
of its inspections. It
is therefore liable for this defect.
[206] Walker Architects failed to design an effective solution for these
overflows. I conclude that it is also liable for this
defect. Brookfield
Multiplex is also liable, having overall responsibility for the
works.
[207] Charles Norager is also liable for this defect. Although Charles Norager carried out the works generally in conformity with the design, there was evidence that their workmanship was poor in connection with this detail. Charles Norager
should also have realised that this detail was contrary to good
tiling and waterproofing practice and would inevitably
fail.
Waterproof membrane under grout fill at
threshold
[208] The inspection records show that Messrs Hubbuck and Higgs paid
particular attention to the waterproofing at the threshold.
However, neither of
them noted this issue. Mr O’Sullivan says that this defect was evident
during his initial visit to the
site and should have been apparent to council
inspectors when they inspected the decks. I accept Mr O’Sullivan’s
evidence
about this.
[209] I consider that Walker Architects should also have identified
this defect during the course of its inspections and
taken steps to ensure that
it was rectified. Brookfield Multiplex is also liable for this
defect.
What is required to repair these defects?
[210] There is no dispute that to remediate the defects, the tiles will
need to be lifted, the screed removed and with it, the membrane.
The balustrade
fixing channels will also have to be removed, as will the joinery. The works
will all have to be redone.
Balustrades
What are the defects?
[211] Initially, the plaintiffs claimed that the fixings for the full
height balustrades are not structurally adequate and create
a risk to safety
from falling. However, at an experts’ conference convened shortly prior
to the commencement of the trial,
agreement was reached that all balustrades are
structurally adequate other than for inward wind loads on the fishtail decks.
Further
fixings will be required on these balustrades.
[212] The second alleged defect is that water is able to gain entry into the building substrate through screw fixings. As noted, the glass balustrades are fixed at the base using an aluminium channel which is shaped like an inverted “h”. These channels
are fixed at the top with screws placed diagonally through the
channels. The plaintiffs claim that these provide a path
for water
entry.
[213] The balustrade glass is set in the channels with concrete grout and
sealed using rubber gaskets or sealant. Mr Woolgar says
that water has been
able to accumulate in the channels because they are not drained and are poorly
sealed at the top. The water
can only discharge through the screw fixings or at
junctions between the glass panels and at poorly sealed
corners.9
[214] To investigate this issue, scaffolding was erected on the
outside of the building so that cladding panels at the
edge of various decks
could be removed. It became evident that water had penetrated the timber packer
on top of the concrete nib
to which the screws were fixed on the full height
balustrades. Sealant was removed from a section of the balustrade channels
enabling
them to be dye tested. This showed that water could penetrate through
the screw fixings.
[215] Mr Woolgar says that all of the balustrades, including the half height
balustrades, have been installed the same way. He considers
that it is highly
likely that all balustrades will leak in the future, if they do not
already do so. Mr O’Sullivan
agrees.
[216] Mr Smith found that in all cases a rubber gasket has been fitted
to the inner face of the balustrade. However, only 13
of the 133 decks he
inspected had a rubber gasket on the outer face. The others had all been sealed
using sealant. He agrees that
the balustrades with rubber gaskets on the
outside leak. He says that this is because these gaskets do not create an
adequate seal.
[217] Mr Smith says that those balustrades where the gaskets have been replaced with sealant are now watertight. He considers that the dye testing undertaken by Mr Woolgar showing leaks where sealant has been used is flawed because the sealant was removed prior to testing. Mr Smith carried out similar dye tests at two units
leaving the sealant in place. One of these was a full height balustrade
and the other
9 Most balustrades have a single glass panel but many have more than one such as those on level 12, the triangular decks at the fishtail and at the “gills” (a design detail towards the eastern end of the building).
was half height. Mr Smith says that he could find no sign of water leakage
during such testing.
[218] Mr Lalas also says that the rubber gaskets do not provide an adequate
means of sealing the fixing screws. He says that the
screws should have been
sealed using sealant at the time they were installed. Mr Clarke
agrees.
[219] It appears that the rubber gaskets on the outer face of the glass
balustrades were replaced with sealant in about November
2004 when this defect
was first discovered. There is no dispute that this defect continues to exist
on the 13 decks where the rubber
gaskets have not yet been replaced with
sealant.
[220] Mr Woolgar acknowledged that it is difficult to determine the source
of water entry in all cases. While it is clear that
in some places water is
coming through the screw fixings damaging the substrate, water is also entering
through joins in the channels,
through defective seals in cladding joints in the
same location and as a result of the discontinuous membrane at the base of the
“h” channel.
[221] I accept the plaintiffs’ claim that this detail is defective
because the screw fixings were not properly sealed at the
time of installation.
Insufficient attention was given to the likelihood of water accumulating in the
undrained balustrade fixing
channels and penetrating the substrate through
the screw fixings. I accept Mr Woolgar’s evidence that if the
sealant
that was subsequently applied is preventing water entry through the
screw fixings, this is more by accident than design. I consider
that the
remedial steps taken in late 2004 cannot be relied on as providing an effective
and enduring solution for such an important
weatherproofing detail.
Who is responsible for these defects?
[222] Council is not liable for the structural defect on the fishtail decks. There is no suggestion that it was negligent in approving the design at consent stage. Mr O’Sullivan also accepts that Council was entitled to rely on the PS3 in confirming compliance with the structural requirements of the code.
[223] As to the second defect, the initial design of the balustrades,
prepared by Walker Architects in September 2002 and submitted
to Council with
the original application for building consent, showed the balustrade channel
fixed to the side of a steel beam at
the bottom of the inverted “h”
with a cap flashing over the top. There was no diagonal screw through the
balustrade
channel itself.
[224] A revised design dated 28 April 2003 was approved by Council as part
of the amended consent. The steel beam was replaced
with a concrete beam and
the design of the aluminium fixing channel was modified. It was side fixed at
the bottom and through a
flange at the top. Again, there was no fixing through
the channel and a cap flashing was shown.
[225] Neither of these designs was followed. It appears that the final
design was prepared by Façade Technologies in late
July 2003 and sent to
Brookfield Multiplex. This design showed the diagonal screw fixing through the
channel at the top and the side
fixing at the bottom. The junction between the
cladding and balustrade was formed with sealant and the cap flashing was
removed.
[226] Council did not raise any issue with the balustrades even though the
detailing differed substantially from what it had
approved. However,
Council inspectors would not have been able to see the screw in the channel
because of the gasket placed
above. Further, as Mr O’Sullivan
acknowledged, Council was unlikely to be aware of the ramifications of the
design and would
have relied on the suppliers and installers of the
balustrades. Council received a PS3 signed by the managing director
of
Glass Relate Ltd, the company that supplied and installed the balustrades,
confirming that the works complied with the building
code. Messrs
O’Sullivan and Tidd accepted that Council was entitled to rely on this
statement in assessing compliance of this
aspect of the works with the building
code for the purposes of the code compliance certificate.
[227] Brookfield Multiplex is liable for this defect. It had overall responsibility to ensure that the works met the requirements of the code.
[228] Mr Clarke says that Glass Relate is responsible for this defect because it prepared the as-built design, not Walker Architects. However, I consider that Walker Architects is also liable because it did not ensure that the design it prepared for building consent purposes was followed or alternatively that the amended design would be compliant and weathertight. In any event, it appears that Walker Architects approved the as-built design in October 2003 after Glass Relate sent it the shop
drawings.10 Walker Architects should also have raised
concerns about the
weathertightness of the actual design during the course of its regular onsite
inspections.
What is required to repair these defects?
[229] The balustrades will have to be removed to remediate these and other
defects on the decks. The adjacent cladding will also
have to be removed so
that damaged building elements including timber packers and framing can be
replaced where necessary. The
plaintiffs propose, based on
Prendos’ advice, to replace the balustrade channels with a free
draining fixing system.
They also propose separate cap flashings as shown on
the original drawings prepared by Walker Architects and submitted with the
building consent application and the amended application.
[230] Mr Smith considers that a more modest solution would be sufficient.
He agrees that where the rubber gaskets have been installed,
the cladding panels
should be removed to allow inspection and replacement where necessary of the
underlying timber framing. He does
not expect that the damage will be extensive
because the timber is H3 treated. He says that the rubber gaskets should be
replaced
with sealant over a backing rod and the cladding panels
reinstalled.
[231] Mr Lalas agrees that the cladding will need to be removed to allow the timber framing to be inspected for damage. He believes that any damaged timber can be replaced without removing the balustrade. He says that the diagonal screw fixing can be plugged with sealant and this will be effective as long as the balustrade base
channel is drained. In any event, Mr Lalas also believes that it would
be possible to
10 Although only the shop drawings relating to the balustrade installation at the podium have been located, Mr Woolgar says that the detail shown in these drawings was followed on the more vulnerable tower decks.
remove the full height balustrade panels, which are up to six metres long, in
one piece by cutting off the stainless steel screw at
the top of the channel and
removing the bolts at the bottom. This would require removing the screed and
the membrane. Mr Lalas says
that with “clever handling”, the
balustrades could be re-used.
[232] This evidence emerged during supplementary evidence in chief. Mr
Lalas did not raise it at the experts’ conference
convened shortly prior
to the commencement of the trial or in his brief of evidence. Mr Woolgar says
that he has considered trying
to re-use the balustrades but believes that this
is not practically or economically feasible. I accept Mr Woolgar’s
evidence.
I do not consider that the plaintiffs should have to bear the risk
that Mr Lalas’ suggested remediation will not work.
Podium
What are the defects?
[233] The plaintiffs claim that there are two defects on the podiums. The
first is at the bottom of the steps connecting the upper
and lower podiums. The
waterproof membranes are dissimilar and incompatible at this junction. The
plaintiffs claim that this has
created a path for water to enter the building.
The second defect is that there is no capping on top of the block walls on the
upper
and lower podium areas at the perimeter of the podium areas. As a result,
water has been able to enter and cause widespread cracking
to the faces of the
upper block walls and to the tops of the lower block walls.
[234] The experts agree that both of these defects exist.
Who is responsible for these defects?
[235] Mr Cavan explained that this problem arose as a result of construction sequencing. Brookfield Multiplex commenced construction of the upper podium shortly after building the lower podium and installed the precast connecting stairs before the waterproof membrane was installed on the lower podium. This meant
Walker Architects’ design, which showed the Neuchatel membrane
passing under the stairs, was not followed.
[236] Mr O’Sullivan says that Brookfield Multiplex was directly
involved in the design and construction of the junction at
the bottom of these
steps by permitting its subcontractors to depart from the design and attempt to
form a junction between incompatible
membranes, Dampfix 3 on the stairs
and Neuchatel at the base of them. He says that such junctions
are bound to fail. Mr Clarke agrees that Brookfield Multiplex
is
liable for this defect which he says was caused by incorrect construction
sequencing. I accept this evidence.
[237] The plaintiffs have not established that Council is liable for this
defect. There would have been no such problem had the
works been carried out in
accordance with the plans provided to Council for building consent purposes. Mr
Hubbuck says that he
did not inspect this particular detail and was not
aware of this issue. Mr O’Sullivan acknowledged that it would
have been
difficult for council inspectors to identify this defect unless they happened to
be on site at the time these junctions
were clearly visible. He was unable to
prove that they were and Mr Hubbuck says he was not. Mr Clarke confirms that
council inspectors
would have been unlikely to observe this problem. Mr Tidd
does not suggest that Council is responsible for this defect.
[238] Mr O’Sullivan says that the design initially prepared by Walker
Architects was likely to succeed but was not followed.
However, he considers
that it is liable for failing to identify the issue during site
inspections. Mr Clarke agrees
that Walker Architects failed to take
appropriate steps to ensure that this problem was addressed appropriately. I
accept that
Walker Architects should have identified this problem and is
therefore also liable for this defect.
[239] There was no challenge to Mr O’Sullivan’s evidence that Charles Norager is also responsible for this defect because they should have seen that the junction between the dissimilar membranes was defective.
[240] As to the second defect, the plans prepared by Walker
Architects and submitted to Council showed cap flashings
on the top of the
block walls at the perimeter of the building. However, these cap
flashings were not installed. Mr
Hubbuck noticed this during the course of
his inspections but was not concerned because the walls were modified so that
the tops
of the blocks were plastered and had a curved shape. He considered
that this would ensure that any surface water would be shed
and, so long as an
appropriate paint finish was maintained, the structure would be weathertight
and would comply with the building
code.
[241] Mr O’Sullivan says that the capping specified by Walker
Architects was required to prevent water entry because cementitious
products
like these block walls are always highly likely to crack. Mr Clarke says that
no paint system will be effective in waterproofing
masonry walls that have
cracked, as these have. Mr Cavan believes that damage to the face of the
block work caused by water
entering through the top surface was likely to have
been evident by the time of Council’s final inspection before issuing the
code compliance certificate. He was not challenged on this statement. Mr
Powell acknowledges that cracked masonry walls with near
flat surfaces will
allow some water entry and he agrees that it is not good practice for them not
to be capped. Mr Tidd says that
the need for cap flashings was well known at
the time. He considers that Council should have queried why they were omitted,
contrary
to the consented plans.
[242] Council was aware that the masonry capping shown on the consented
plans was not installed. The capping was obviously an important
weatherproofing
detail. I consider that Council should not have issued the code
compliance certificate without receiving
confirmation from Walker Architects or
some other reliable source that the capping was not required.
[243] Brookfield Multiplex wrote to Walker Architects on 15 October 2003
asking why the cap flashings had been reintroduced when
Brookfield Multiplex
wanted them removed to save costs. Walker Architects responded on 22 October
2003:
The deletion of the capping to the Podium precast wall panels poses serious water proofing problems. This capping must be reintroduced to avoid water ingression down through the concrete. Two problems will occur if it is omitted. 1: Water will seep down through the concrete into the car parks.
This will cause efflorescence to grow from the walls. 2: Water will get
under the paint finish, the paint will bubble and come
away.
[244] This evidence shows that Walker Architects did not approve the
removal of the cap flashings it had consistently shown in the
drawings but
Brookfield Multiplex directed that they be removed in order to save costs.
Walker Architects did its best to persuade
Brookfield Multiplex to include the
capping by explaining in clear terms why this was necessary and what would
happen if the capping
was omitted. Their advice has proved to be accurate. In
these circumstances, I do not consider that Walker Architects can be held
responsible for this defect. Brookfield Multiplex is liable, having directed
the change.
What is required to repair these defects?
[245] The experts agree that the remedial solution proposed by Prendos in
relation to the first defect, which involves overlapping
the membranes, is
appropriate. They also agree that cap flashings should be added to overcome the
second defect.
What will it cost to repair the defects?
[246] Prendos has prepared remedial design plans which in broad terms
include constructing a new roof over the plant room; removing
the exterior
cladding (including the roof edge) and aluminium joinery and replacing it with a
pressurised rain screen system with
separate cap flashings and modified
aluminium joinery; removing and replacing all deck balustrades, tiles, screed
and membranes;
and carrying out repairs to affected areas on the upper
podium.
[247] Tenders for these works closed on 27 June 2014. The
plaintiffs’ claim is based on the tender price recommended by
Prendos. An
amount has been deducted for betterment. A contingency sum allowance, being 10
per cent of the expected construction
cost, has been added to the claim.
Building consent costs, contract insurance and design and project administration
fees have also
been added bringing the total remedial construction cost claimed
to $23,039,098.71.
[248] Shane Albrecht, an experienced quantity surveyor engaged by the plaintiffs, allocated these costs to the various defects in consultation with Messrs Woolgar and
O’Sullivan. As Mr Albrecht acknowledges, this is not an exact science
and requires a considerable degree of judgment in some
instances. Council and
the Underwriters accept that the apportionment proposed by the plaintiffs is
appropriate but say that the
costs associated with the balustrades should be
treated as collateral damage. Mr Rainey confirms that costs associated with the
balustrades
are collateral damage in the sense that they will have to be
replaced in order to remediate other defects on the decks in any
event.
[249] Council takes issue with some aspects of the claimed repair costs and
I now deal with these.
Storage allowance
[250] Mr Albrecht has included an amount of $20,000 in the claim to allow
for the cost of storing materials offsite while repairs
are undertaken. This
was proposed by Legacy Construction Ltd, the preferred tenderer. James White,
also an experienced quantity
surveyor, was engaged by Council to review the
quantum of the claim. He excluded this allowance from his estimate of the
remedial
costs. However, Mr White accepted that this cost might be
incurred and did not challenge the quantum. Ms Thodey did
not refer to
this issue in her closing submissions and it may not now be in dispute. In
any event, I accept that the plaintiffs’
claim for this sum is
reasonable and should be allowed.
Allowance for wall straightening and reinstatement
[251] The plaintiffs’ experts have allowed a provisional sum of
$354,000 for wall straightening and reinstatement. Council
considers that this
allowance should be reduced by $147,000 to $207,000. The difference in view
concerns the extent of the misalignment
of the timber framing which will need to
be corrected in order to create an even surface for attaching the rigid air
barrier for
the cladding system. Mr White made this reduction based on Mr
Powell’s advice that he has not seen evidence of widespread
misalignment.
[252] It is not possible to establish the extent of the misalignment without removing all of the cladding. Mr Woolgar removed sections of the cladding from levels 4 to
12. Panels spanning two levels were removed at a time enabling him to assess
the extent of the misalignment from one floor to the
next. He says that in
most instances he found a degree of misalignment that would need to be
addressed.
[253] Mr Woolgar has investigated this issue more thoroughly than anyone
else and I accept his assessment of the likely extent
of the
misalignment. I make no deduction from the claim in relation to
this.
Allowance to remediate corrosion to structural steel
[254] The plaintiffs’ experts have allowed a provisional sum of
$111,000 to address the corrosion of structural steel. Council
accepts that
there is likely to be some corroded steel that will have to be remediated but
considers that this will be limited to
the more exposed decks on level 12 and at
the fishtail. It suggests that the provisional sum ought to be reduced by
$66,000 to
$45,000 for this work because no more than 40 per cent of the decks
should be regarded as exposed.
[255] Once again, it will not be possible to assess accurately the extent
of work required until the cladding is removed. Having
regard to the extremely
poor state of the cladding, I am not confident that corroded steelwork will be
confined to the more exposed
decks. I accept Mr Woolgar’s assessment in
relation to this.
Wall cladding
[256] The plaintiffs’ claim in relation to the cladding is not based
on the lowest
tender. Council says that the claim ought to be reduced for this
reason from
$3,421,020 to $3,082,860, a difference of $338,160. The plaintiffs’
experts recommend the slightly more expensive cladding
solution because it has a
proven track record in New Zealand. By contrast, the other product has only
been available in New Zealand
for a short period and has not been used on a
building comparable in size to the Nautilus.
[257] In view of the history of this building and the critical importance
of the
cladding system, I consider that the plaintiffs’ decision to proceed with the more
proven system in accordance with their experts’ advice is reasonable,
particularly
given that the price differential is comparatively modest.
Timber soffit framing
[258] The plaintiffs’ experts have directed tenderers to allow for
the removal and replacement of all timber framing in the
soffits. The tender
cost for this is $263,942. Mr Smith does not consider that the timber needs to
be removed and accordingly he
makes no allowance for this. He suggests that any
timber framing that does require replacement in this area is already allowed for
in the general allowance for timber replacement. He also considers that the
framing does not need to be removed to facilitate access
and that contractors
are accustomed to working in areas where timber framing remains in
place.
[259] Mr Woolgar explained that the reason for removing the timber framing
is not because widespread decay of the timber is expected
but because this will
provide unimpeded access to this area to enable remedial works to be carried out
more efficiently. The
plaintiffs’ experts consider that this is
the most cost effective solution overall. Mr Woolgar also says that the
general allowance for timber replacement takes no account of the timber framing
in the soffits. Mr Albrecht confirmed this.
[260] Mr Smith is correct that the framing does not have to be removed to
allow access. However, if it remains in place, additional
costs will be
incurred because of the difficulty of having to work around it to remediate
other building elements. Mr Smith has not
calculated this additional cost and
allows nothing for it. He also makes no allowance for the replacement of
decayed timber framing.
The plaintiffs’ experts have considered the issue
and believe that the most cost effective solution is to remove this framing.
I
am not persuaded that their assessment is wrong. For these reasons, I do not
consider that any deduction should be made for
this item.
Overcladding of planter walls
[261] The masonry walls between the upper and lower podiums have cracked. The plaintiffs claim that this is because of water ingress caused by the omission of the
cap flashings. Now that the walls have cracked, the plaintiffs’
experts say that no paint system will provide an effective
seal. They therefore
propose to clad the walls with fibre cement sheeting and plaster them over at a
cost of $105,183.
[262] Mr Powell does not accept that the walls have cracked because of
water ingress. He makes no allowance for cladding the walls
as he considers
that it would be sufficient to repair and paint them periodically as part of an
ongoing maintenance regime.
[263] I am satisfied that these walls need to be waterproofed to prevent
further damage to the building. I accept that painting
the walls will not
achieve this because of the cracking. I therefore consider that the
plaintiffs’ proposal is reasonable
and that no deduction should be made
for this item.
Contingency sum
[264] The plaintiffs’ claim includes a contingency sum calculated as
10 per cent of the total construction costs. Mr White
suggests that a
contingency sum of five per cent would be more appropriate given that the
defects in the building have been extensively
investigated by numerous experts
over a five or six year period. He also suggests that appropriate provisional
sums have been allowed
in those instances where the extent of the damage is
unknown.
[265] I consider that there is merit in what Mr White says.
However, the contingency allowance he proposes is at the
bottom end of the
generally accepted range. I fix the appropriate contingency allowance at 7.5
per cent of the total construction
costs.
Design and contract administration fees
[266] Mr O’Sullivan explained how the design and contract administration fees have been assessed. He was not cross examined on this issue. Mr Albrecht considered that the actual and estimated fees are reasonable for this project. Mr Albrecht was not cross examined about this either. Mr White accepted that the
fees charged to date are reasonable. Save for the minor proportional
deductions referred to below, I accept that the estimated fees
are
reasonable.
Proportional deductions
[267] Ms Thodey correctly observes that proportional deductions will need
to be made to those sums which are calculated on the total
contract cost being
building consent and insurance, the contingency sum, professional fees and GST.
However, the only deductions
are for betterment in relation to carpet
replacement and internal decorating, discussed below.
Has an appropriate allowance been made for betterment?
[268] Although some defendants specifically pleaded this issue by way of
defence, there was no challenge to the evidence given by
the plaintiffs’
experts regarding the amount that should be deducted for betterment save in two
minor respects.
Internal redecoration
[269] The claim includes the cost of repainting the internal walls and
ceilings of rooms affected by joinery removal and reinstatement.
The
plaintiffs say that all walls and ceilings should be painted whereas Council
maintains that only walls and ceilings immediately
adjacent to the affected
areas need to be painted. Council says that $166,000 should be deducted from
the claim because only 50
per cent of these areas will need to be
painted.
[270] It will only be necessary to repaint all of the walls and the
ceilings if the paint on these surfaces is aged. I consider
that the cost of
painting the additional surfaces will reflect betterment. I therefore consider
that this deduction is reasonable.
Allowance for carpet depreciation
[271] Mr Rainey responsibly accepted in closing submissions that the claim for carpet replacement includes an element of betterment and that the deduction proposed by Council of $111,000 for this is reasonable. I agree.
Are plaintiffs with assigned claims entitled to recover?
[272] Some of the plaintiffs purchased their units with knowledge of the
defects and took assignments from the vendor of the right
to pursue the present
claims. Council pleads that the claims by these assignees are only as good as
the claims that could have been
made by the assignors. This is obviously
correct.
[273] Council also pleads that the assignments are void because they offend
the rules against maintenance and champerty. The classic
definition of
maintenance in this context is:11
an officious intermeddling in a suit which no way belongs to one, by
maintaining or assisting either party with money or otherwise,
to prosecute or
defend it.
[274] In First City Corporation Ltd v Downsview Nominees Ltd, Gault J described what is meant by these long standing general rules which are based on the general prohibition against the enforceability of contracts which are contrary to public policy:12
The essence of champerty is maintenance coupled with an agreement that the
maintainer shall have a share of the amount recovered in
the action maintained.
Champerty has been viewed as a particularly obnoxious form of
maintenance.
[275] It has long been recognised that where the assignment of a cause of
action is incidental to the assignment of a property
right, no issue
of maintenance or champerty arises. In Ellis v Torrington, Scrutton LJ
observed:13
But early in the development of the law the Courts of equity and perhaps the
Courts of common law also took the view that where the
right of action was not a
bare right, but was incident or subsidiary to a right in property, an assignment
of the right of action
was permissible, and did not savour of champerty or
maintenance.
[276] Where an assignee has a genuine commercial interest in the
enforcement of the claim of another and to that extent takes an
assignment of
that claim, this will not
11 William Blackstone Commentaries on the Laws of England: A Facsimile of the First Edition of
1765-1769 with an Introduction by Thomas A Green (a reprint of the first edition (1769), University of Chicago Press, Chicago, 1979) vol 4 at 134.
12 First City Corporation Ltd v Downsview Nominees Ltd [1989] NZHC 566; [1989] 3 NZLR 710 (HC) at 754.
13 Ellis v Torrington [1920] 1 KB 399 (CA) at 411.
offend the rule unless there is something objectionable about the terms of
the assignment. Lord Roskill confirmed this in Trendtex Trading Corp v
Credit Suisse:14
The court should look at the totality of the transaction. If the assignment
is of a property right or interest and the cause of action
is ancillary to that
right or interest, or if the assignee had a genuine commercial interest in
taking the assignment and in enforcing
it for his own benefit, I see no reason
why the assignment should be struck down as an assignment of a bare cause of
action or as
savouring of maintenance.
[277] Claims in both contract and tort can be assigned where there is a
genuine commercial interest but purely personal claims cannot,
for example for
personal injury, defamation or false imprisonment. In First City v
Downsview, Gault J stated:15
The original justification for the blanket rule preventing assignment of
rights to sue in tort was that the law does not give effect
to arrangements
savouring of champerty. The same considerations apply to the assignments of
causes of action in contract. Therefore
it seems logical that the test should be
the same whether in contract or tort; ie does the assignee have a
legitimate
commercial interest in taking the assignment of the cause of
action?
...
Such a test still excludes the assignment of personal torts such as
defamation and false imprisonment, but it would permit assignment
of torts
relating to property, as in this case.
[278] For this reason, the assignee plaintiffs in the present case accept
that they are unable to obtain general damages for distress
and
inconvenience.
[279] Ms Thodey placed particular reliance on the Federal Court’s decision in National Mutual Property Services (Australia) Pty Ltd v Citibank Savings Ltd & Ors.16 In that case, investors pursued claims against National Mutual, Citibank and individual agents in respect of their entry into “negative gearing packages”. These claims were brought in negligence, under the Trade Practices Act 1974, and under the Securities Industry Code (Vic). National Mutual paid the investors’ claims in full
and took an assignment of their causes of action against Citibank and
the agents.
14 Trendtex Trading Corp v Credit Suisse [1982] AC 679 (HL) at 703.
15 At 757.
16 National Mutual Property Services (Australia) Pty Ltd v Citibank Savings Ltd & Or (1995) 132
ALR 514 (FCA).
[280] Lindgren J struck out parts of the claim on the basis that the investors had been paid in full and there was therefore nothing left for National Mutual to recover pursuant to the purported assignments of the plaintiffs’ claims against the other defendants. Further, the Court held that the causes of action under the Trade Practices Act and the Securities Industry Code were not assignable because only the investors came within the statutory descriptions of persons entitled to claim. In any event, Lingren J held that the causes of action were not assignable in terms of
Trendtex:17
By reference to three matters, however, I do not think that the “genuine commercial interest” limb of the Trendtex is satisfied. First, the genuine commercial interest referred to in Trendtex is not a nebulous notion of the general commercial advantage of the assignee but something more specific and limited. In particular, it does not embrace an interest arising from an arrangement voluntarily entered into by the assignee of which the impugned assignment is an essential part, like the arrangement in the present case. Rather, the expression refers to a commercial arrangement which exists already or by reason of other matters, and which receives ancillary support from the assignment.
Secondly, it is clear that the assignments have been taken because the
National Mutual companies believe that they offer them an advantage
not
available under s 5(1)C of the [Law Reform (Miscellaneous Provisions) Act 1946
(NSW)] or its Victorian equivalent...
...
Thirdly, it may well be that without the making of the payments by the
National Mutual companies to the claimants, they or most of
them would not have
sued because of the relative modesty of the individual amounts at stake. In
light of this, in paying out all
claims in full and taking assignments, the
National Mutual companies might be seen to have behaved commendably. But the
fact remains
that their conduct is, on the above hypothesis, directed to the
encouragement of litigation the proceeds of which will go to themselves,
where
otherwise there may have been no litigation at all. Thus, there are present the
twin evils of maintenance and champerty at
which the rule against the assignment
of bare causes of action is directed.
[281] This decision was recently followed by Fogarty J in Body Corporate 160361 (Fleetwood Apartments) v BC 2004 Ltd & Anor.18 In that case, the council settled the plaintiffs’ claims relating to weathertightness defects in a multi-unit development and took an assignment of the plaintiffs’ claims against other defendants. In terms of
the assignment, the plaintiffs were to receive the first $200,000 of any
recovery.
17 At 540.
18 Body Corporate 160361 (Fleetwood Apartments) v BC 2004 Ltd & Anor [2014] NZHC 1514.
Council would receive the next $1.5 million to reimburse the amount it paid
in settlement plus its entire legal costs for pursuing
the assigned claims. The
plaintiffs would receive any excess.
[282] Fogarty J applied Trendtex and National Mutual v Citibank
in finding that the assignment was void as being contrary to public
policy. This was particularly because the assignment
would frustrate the
Court’s ability to do justice between the parties by apportioning
contribution between defendants as required
under s 17 of the Law Reform Act
1936. The Judge pointed out that if the assignment was permitted to
stand, there would
be nothing to stop any defendant in any proceeding involving
more than one defendant from purchasing a plaintiff’s causes of
action
against other defendants as part of a settlement, creating a market for trading
in these claims.
[283] These decisions are distinguishable from the present case in
which the plaintiffs were primarily acquiring property
rights. The assigned
causes of action were incidental to those rights. By purchasing their units,
which were known to have defects,
the plaintiffs were accepting an obligation to
contribute their proportionate share of unquantified repair costs. In taking
an
assignment of the vendor’s rights against those parties thought to be
responsible for those defects, they were obtaining a
measure of protection
against these costs. They were not buying their units to acquire a cause of
action. Rather, they were buying
the units and the vendor’s rights of
action in relation to the defects in those units.
[284] The alternative for these plaintiffs would have been to acquire the
units at a greater discount leaving the vendors to sue
for losses on sale.
Either way, the claims would be pursued. I cannot see how it would be contrary
to public policy to allow the
assignments to stand, thereby ensuring that the
amount potentially recoverable is more accurately aligned to the actual repair
costs.
[285] Council endeavoured to establish with valuation evidence that the anticipated repair costs were fully recognised in the purchase price such that these plaintiffs will receive double recovery. The valuations relied on by Council to establish the
“affected value” of the units do not reflect the relevant market
transactions in most
instances:
Unit
|
Assessed Affected Value
|
Actual Sale Price
|
710
|
$280,000
|
$100,000
|
1206
|
$670,000
|
$540,000
|
513
|
$190,000
|
$200,000
|
1010
|
$260,000
|
$200,000
|
410
|
$280,000
|
$140,000
|
811
|
$280,000
|
$110,000
|
1102
|
$460,000
|
$450,000
|
1112
|
$320,000
|
$217,000
|
917
|
$330,000
|
$360,000
|
901
|
$630,000
|
$675,000
|
111
|
$310,000
|
$340,000
|
1213
|
$530,000
|
$515,000
|
1007
|
$490,000
|
$365,000
|
[286] This table demonstrates the difficulty of assessing accurately the value of units in a building suffering from fundamental defects that will cost many millions of
dollars to remediate and where the prospects of recovery are uncertain. I
am not persuaded that these plaintiffs paid more or less
than market value for
the rights acquired. Some may do well, others may not. None of this affects
the validity of the assignments
in my view.
Are the plaintiffs entitled to the cost of temporary
repairs?
[287] The plaintiffs claimed interim repair costs of $179,316. Of this,
the sum of
$149,615 related to the costs of additional bracing to the balustrades
because of their concern that the balustrades were structurally
inadequate and
created a risk from falling. The plaintiffs now accept that there was no such
risk and that they are not entitled
to recover these costs. There was no
challenge to the balance of $29,701.
Are the plaintiffs entitled to consequential losses?
[288] The plaintiffs claim consequential losses arising as a result of
their units not being able to be used while the repairs are
carried out. The
total claim under this heading is $1,284,673.80 and comprises the estimated
costs of obtaining alternative accommodation
for those plaintiffs who occupy
their own units, lost income for those plaintiffs who lease their units to third
parties, storage
and removal costs and some other minor sundry
costs.
[289] Consequential losses of this type are clearly recoverable and there
is no dispute concerning the amount claimed.
Are the plaintiffs entitled to general damages?
[290] The plaintiffs also claim general damages for stress, anxiety and inconvenience arising from the defects. Those plaintiffs who occupy their units claim $25,000 as general damages. Owners who do not occupy their units claim
$15,000. There is no dispute that such damages are generally appropriate in a case like the present. Nor is there any dispute concerning the quantum claimed. However, Ms Thodey submits that second plaintiffs who own more than one unit should receive only one award of general damages. This is clearly correct, as
Mr Rainey readily acknowledged.19 Ms Thodey also submits that
eight of the units have been incorrectly categorised as owner/occupiers whereas
the evidence shows that
this is not the case.20 Mr Rainey also
acknowledged this error and an adjustment for this is also required. Subject to
these adjustments, the amounts claimed
by the plaintiffs under this head of
damages are appropriate.
Did any of the plaintiffs fail to mitigate their loss?
[291] Walker Architects pleaded that the plaintiffs failed to mitigate
their loss by not carrying out remedial works earlier. Walker
Architects has
taken no part in the proceedings after it was placed in liquidation shortly
prior to the commencement of the trial.
No evidence was led to support this
defence and it was not pursued by any other party. The plaintiffs did not
become aware of the
extent of the defects until Prendos issued their second
report in June 2009. Having regard to the scale and cost of the remedial
works
required, I do not consider that there is any basis for a contention that the
plaintiffs have failed to mitigate their loss
by not carrying out these works
earlier.
Did any of the plaintiffs contribute to their own losses?
[292] Council, Brookfield Multiplex and Walker Architects each
raise an affirmative defence of contributory negligence.
The allegations made
in support of these defences are similar and it is therefore convenient to deal
with them together.
[293] Section 3(1) of the Contributory Negligence Act 1947
provides:
Where any person suffers damage as the result partly of his own fault and
partly of the fault of any other person or persons, a claim
in respect of that
damage shall not be defeated by reason of the fault of the person suffering the
damage, but the damages recoverable
in respect thereof shall be reduced to such
extent as the Court thinks just and equitable having regard to the
claimants’ share
in the responsibility for the
damage.
19 The required adjustment is in respect of the claims by Mr Hill who owns units 607 and 715, the
P and R Family Trust which owns units 414 and 514 and Mr Brown who owns units 702 and
714.
[294] The question is whether the plaintiff acted
reasonably in all of the circumstances in safeguarding his or her own
interests. This is an objective standard. The damage that may be apportioned
must be the foreseeable consequence of a lack of care
on the part of the
plaintiff and caused by such lack of care. In determining the appropriate
apportionment, the Court will take
into account comparative culpability or
blameworthiness and the extent to which the respective failings contributed to
or caused
the loss. Ultimately, the question is what apportionment would be
just and equitable in all of the circumstances.
[295] The defence operates to reduce the damages recoverable by a
plaintiff. This must therefore be determined before any consideration
of
contribution between joint or concurrent tortfeasors in terms of s 17 of the Law
Reform Act.21
[296] Council argues that before entering into purchase agreements, the
plaintiffs should have sought a building report, information
from the body
corporate including minutes of meetings, and made enquiries of people living in
the development. Alternatively, they
should have made their purchase agreement
subject to the satisfactory completion of such due diligence
enquiries.
[297] Since 1999, the standard form agreement for sale and purchase
prepared by the Auckland District Law Society in conjunction
with the Real
Estate Institute of New Zealand contains a warning that a purchaser should seek
legal advice before signing the agreement.
In this case, of the 17 unit
purchasers in respect of which contributory negligence was pleaded, eight took
legal advice before
signing the agreement.
[298] I had the benefit of expert evidence from two leading conveyancing practitioners, Timothy Jones and Robert Eades. Both have considerable experience in this area and frequently assist the Court with expert evidence on matters relating to conveyancing practice. They agree that a reasonably competent conveyancing solicitor, at the time the relevant agreements were entered into between June 2007
and May 2009, would have recommended that a land information
memorandum
21 Fitzgerald v Lane [1988] UKHL 5; [1989] AC 328 (HL) at 339; Dairy Containers Ltd v NZI Bank Ltd [1995]
2 NZLR 30 (HC) at 86.
(LIM) be sought from council. I accept that evidence but it has no relevance
here because a LIM would not have disclosed any
information that would
alert a purchaser to the prospect of the defects.
[299] Mr Jones says that a prospective purchaser ought to be advised to
obtain a building report before signing the agreement or
to insert a condition
in the agreement making the purchase conditional on a satisfactory building
report being obtained. I do not
have to determine whether such advice
should have been given by a reasonably competent solicitor at the relevant
time
or whether a purchaser would have been negligent in failing to obtain such
a report before unconditionally agreeing to purchase a
unit at the Nautilus.
This is because many of the purchasers did obtain pre-purchase inspection
reports but none of these disclosed
the defects. Such inspections are
necessarily limited in scope and generally confined to the interior of the units
and the decks.
[300] It was not until October 2008, after extensive investigations had
been carried out over a three day period by Prendos, including
some destructive
testing, that serious concerns were raised that the building could be
suffering from “global issues”.
These investigations, which were
commissioned by the body corporate, were well beyond the scope of what could
realistically be
expected from a pre- purchase inspection report commissioned by
a prospective purchaser of an individual unit. Prendos had to undertake
considerable further investigation before it was able to report in June 2009 on
the nature and scale of the defects.
[301] Mr Jones says that where the purchase involves a unit in a multi-unit
development, it was common practice at the time to recommend
that a purchaser
obtain copies of relevant documents from the body corporate, including minutes
and any other relevant documents
for at least the preceding 12 months. Mr Eades
agrees that this would be prudent.
[302] In respect of 11 of the units, the plaintiffs signed their agreements for sale and purchase after the minutes of the annual general meeting of the body corporate on
21 April 2008 would have been available on request by any prospective purchaser. These minutes include the following entries:
2.3 Remedials
Steve noted that in a recent letter to owners, 6 owners had written back to
Centurion advising on their outstanding remedial. 4
of these were leaks. Steve
noted that an owner who was affected had asked to contact other owners in
similar situations but unless
Centurion was given approval from owners to
exchange contact details they would not supply them another owner as a matter of
privacy.
Steve suggested that if an owner was happy to have their details
shared, that they see him after the meeting and he would take down
their
details. It was also noted that this matter was also listed down for
discussion under general business.
7.2 Remedial issues
This matter was further discussed and it was noted that there was also a
problem in the third level carpark with a leak. There was
a brief discussion of
the work that Multiplex had done to date and the fact that they were still
attending although they did not
respond to emails-letters etc ... and did not
advise when they would attend, or even what they would attend for. All
remedial issues
had been sent to Multiplex/Cornerstone previously and it was
confirmed that apart from the few left to complete they had addressed
the
rest.
There was a brief discussion on what could be done to progress the remedial
issues. Steve noted that the body corporate/individuals
had various choices
including waiting for Multiplex, or employing a consultant/contractor to
investigate/resolve any remedial
issues, or take some form of legal action
collectively or individually.
Moved B. Millar/T Tan: That the body corporate arrange an investigation of
any or outstanding remedial issues in relation to water
ingress and seek
independent advice and provide quotes on any recommended remedial
repairs.
14 for /39 against/31 abstain
Failed.
[303] I do not consider that these minutes would place a reasonable purchaser on alert that the Nautilus might be suffering from significant weathertightness defects. The minutes disclose that of the 150 residential units at the Nautilus, the owners of only six had responded to the body corporate secretary’s enquiry concerning
outstanding remedial items.22 Only four of these related to
leaks. The minutes give
no indication that these apparently isolated leaking issues were serious. The minutes record that Brookfield Multiplex is continuing to attend to remedial issues although there was dissatisfaction with the level of reporting. It also appears from the minutes
that Brookfield Multiplex had addressed all but a few of the outstanding
remedial
22 The plans show 153 residential units but the plaintiffs plead that there are only 150.
issues. Overall, the impression conveyed is that the outstanding remedial
issues were isolated, not serious and were being addressed
by Brookfield
Multiplex.
[304] I am not persuaded that prospective purchasers should have knocked on
doors or otherwise tried to make contact with
building occupants and
owners to see whether there were any problems with the building. Taking into
account the number of
units in the building, this suggestion is impractical.
Further, given that as late as March or April 2009 only four owners reported
outstanding remedial issues concerning leaks, such enquiries are unlikely to
have revealed any concerns.
[305] With the exception of the owners of unit 1015, Donald and Tira
Campbell, I
reject the allegation that the plaintiffs were contributorily
negligent.
[306] The Campbells signed their purchase agreement on 18 May 2009, after
they had been given a copy of the initial Prendos report
dated 9 October 2008
and with knowledge that a further report was due out shortly which would give a
clearer picture of the condition
of the building. The agreement for sale
and purchase contained an acknowledgement that they had received a copy of this
report
and that they were aware that there may be ongoing issues with the
building.
[307] This report summarised the defects found to exist throughout the
building. These were illustrated in the attached photographs,
64 in
all. The problems identified included the sealant joints on the cladding,
the waterproofing of the decks and balustrades,
water damage in the car parking
areas and defects on the podium and roof. The summary to this report includes
the following comments:
There is no doubt that the building has global issues. The
variety of locations in apartments, podium and carpark that
I inspected were
only a sample. Nevertheless my inspection uncovered a broad spectrum of the
issues that were beginning to present
themselves with this building.
The areas of issue are:
3. The corrosion occurring to the RHS columns on Level 12.
4. The corrosion occurring to the concrete floor sections of the
podium and at the junctions of the deck cold joints.
5. The breakdown of sealant joint, both in material form and
the bonding, splitting holes left through it.
6. The failure of the ASA Dampfix 3 membrane, particularly where it
was found not to [have] coalesced let alone cured.
7. The failure of the torch-on membrane where it is breaking down in
its own fabric, as well as having water behind
it and swelling,
creating bubbles.
8. The formation of the outlets to the decks and again to the podium
levels appear to be incorrect.
The above issues are not themselves definitive but highlight that the
building is exhibiting deterioration that will continue and
will get worse,
unless these issues are attended to.
...
The formation of the podium and its waterproofing systems need to be given
close attention and the decks need to be reviewed for corrosion
issues and
failure of the membrane.
The most difficult issue is the failure of the sealant joint of the
cladding... We are already involved with several other buildings
where these
joints are failing to the extent that the panel systems now need to be
replaced.
[308] Although this was a preliminary report, it flagged virtually all of
the issues that have since been confirmed. Numerous photos
were included
showing examples of such failure. I consider that a reasonable purchaser would
have waited for the further Prendos’
report that was known to be imminent
or made the agreement conditional on that report not disclosing any serious
defects in the building.
Alternatively, a prudent purchaser could have sought
clearance to speak to Prendos’ personnel directly. The Campbells failed
to take reasonable steps to safeguard their own interests and must accordingly
bear a significant share of responsibility for the
loss they have
suffered.
[309] Mr Rainey acknowledges that a finding of contributory negligence is inevitable for the Campbells. The issue for determination is the extent of the reduction that should be ordered. Mr Rainey submits that an appropriate reduction would be in a range from 25 to 40 per cent. Ms Thodey submits that it should be
80 per cent.
[310] In determining the appropriate reduction, I take into account relative
blameworthiness and the causal potency of the conduct.
The Campbells had their
own reasons for proceeding with the purchase of their unit without taking basic
steps to protect their position.
In particular, the vendor was an old family
friend who they trusted. While he gave them the Prendos report, he apparently
did not
appreciate the significance of the issues raised in it. However, the
issue of contributory negligence must be judged by the objective
standard of
what a reasonable purchaser would have done in the circumstances. The
Campbells fell well short of that standard. They
ignored the clear warnings
regarding the global defects identified in the report. Their relative level of
fault is high and it contributed
directly to the losses they suffered by
entering into the agreement in May 2009. In all of the circumstances, I
consider that the
appropriate reduction for their contributory negligence is 75
per cent.
What damages are the plaintiffs entitled to against each
defendant?
[311] Two of the plaintiffs seek losses on sale of their units. These are
the former owners of units 511 and 615. They claim losses
on resale of $110,000
and $63,000 respectively. I understand that there is no challenge to these
claims.
[312] The other plaintiffs all seek damages calculated as their
proportionate share of the overall repair cost based on their respective
unit
entitlements. There is no dispute about the allocation of these costs
to the various defects proposed by Mr Albrecht
following consultation with
other experts. The actual amounts shown on the relevant schedules will need to
be adjusted in accordance
with the minor reductions referred to in this
judgment.
Council
[313] Council is liable for the remedial costs associated with the defects in the plant room on the roof but not for the skylights. Council is also responsible for all of the costs associated with the cladding defects, including at the roof edge. It is responsible for the damages claimed in relation to the podium walls, but not in relation to the incompatible membranes at the base of the stairs. Its breach of duty in relation to these building elements was a proximate cause of these losses.
[314] It is accepted that the repair costs associated with the
balustrades amount to collateral damage arising out of the deck
defects.
Council is not liable for all of these defects so the question arises whether it
is liable for all of the associated losses.
I have concluded that it is because
all of the remedial works will be required to address the defects for which
Council is responsible.
So, although Council is not liable for the failure of
the membrane or for the fact that the membrane has not been dressed into
the
outlets correctly on some of the decks, it is liable for the discontinuous
membrane and the inadequate step-down at the
threshold. To remediate
these defects, the balustrades, tiles, membrane and screed will have to be
removed and redone.
[315] Ms Thodey submits that if Council’s only breach of duty in
relation to a particular defect arose out of the issue of
the code compliance
certificate, any owners who purchased after this date would be unable to claim.
I have found that Council’s
liability in relation to all defects is not
confined to the code compliance certificate and that it also breached its duty
with reference
to these elements at the consent or inspection stages, or both.
Accordingly, this issue requires no further consideration.
Brookfield Multiplex
[316] Brookfield Multiplex is liable for all of the defects.
Walker Architects
[317] Walker Architects is liable for the damages associated with all of
the defects other than the skylights on the roof and the
absence of cap
flashings on the podium walls.
Charles Norager
[318] Charles Norager is liable for the damages associated with the decks and the discontinuous membrane at the base of the podium stairs.
What contribution is each defendant entitled to from other
defendants?
[319] Section 17 of the Law Reform Act relevantly provides:
17 Proceedings against, and contribution between, joint
and several tortfeasors
(1) Where damage is suffered by a person as a result of a tort
(whether a crime or not) –
...
(c) Any tortfeasor liable in respect of that damage may recover contribution
from any other tortfeasor who is, or would if sued [in
time] have been,
liable in respect of the same damage, whether as a joint tortfeasor
or otherwise, so, however,
that no person shall be entitled to
recover contribution under this section from any person entitled to be
indemnified
by him in respect of the liability in respect of which contribution
is sought.
(2) In any proceedings for contribution under this section the amount
of the contribution recoverable from any person shall
be such as may be found by
the Court to be just and equitable having regard to the extent of that
person’s responsibility for
the damage; and the Court shall have power to
exempt any person from liability to make contribution, or to direct that the
contribution
to be recovered from any person shall amount to a complete
indemnity.
[320] As with contributory negligence, the Court must have regard
to the comparative causative potency of the respective
negligence and the
comparative culpability or blameworthiness of the defendants. As noted, the
amount of damages to be apportioned
takes into account any reduction for
contributory negligence by the plaintiff.
[321] Where one or more of the joint or concurrent tortfeasors is insolvent, the Court will take this into account when considering the appropriate apportionment. An example is the Court of Appeal’s decision in Fisher v C.H.T. Ltd.23 In that case, the trial judge found the defendants liable for the plaintiff’s losses in proportions of
60, 20 and 20 per cent. Lord Denning
said:24
No one has any doubt about the responsibility of Tolainis by their
electrician Boothroyd. He was guilty of a gross piece of negligence
in
switching on all these switches, when there were obviously wires exposed in the
ceiling,
23 Fisher v C.H.T. Ltd (No 2) [1966] 2 Q.B. 475 (CA).
24 At 480 and 483.
without warning anybody. Tolainis were rightly held 60 per cent liable. But
they have got no money. So they pass out of the picture.
The other two,
Crockfords and the plasterers, have got to bear the whole damages between them.
The question is how they should bear
them as between themselves ...
...
I think that as between Crockfords and the plasterers, Crockfords’
responsibility should only be reckoned as one-quarter and
the plasterers
three-quarters. So, instead of 20 per cent and 20 per cent, I would put 10 per
cent to Crockfors and 30 per cent
to the plasterers; and they should bear the
whole of the damages which they have to pay in those proportions. So in respect
of the
whole damages of £4,000, one-quarter should be paid by Crockfords
and three-quarters by the plasterers.
[322] This decision was followed by the House of Lords’
decision in Dubai
Aluminium Co Ltd v Salaam.25 Lord Nicholls explained the
position in this way:26
The object of contribution proceedings under the Contribution Act is to
ensure that each party responsible for the damage makes an
appropriate
contribution to the cost of compensating the plaintiff, regardless of where that
cost has fallen in the first instance.
The burden of liability is being
redistributed. But, of necessity, the extent to which it is just and equitable
to redistribute
this financial burden cannot be decided without seeing where the
burden already lies. The court needs to have regard to the known
or likely
financial consequences of orders already made and to the likely financial
consequences of any contribution order the court
may make. For example, if one
of three defendants equally responsible is insolvent, the court will have regard
to this fact when
directing contribution between the two solvent
defendants. The court will do so, even though insolvency has nothing to do with
responsibility.
[323] Council and Charles Norager are the only solvent defendants.
However, if Brookfield Multiplex is entitled to indemnity for
its liability
under its professional indemnity policy and if the insurance proceeds in the
hands of the liquidators are fixed with
a charge under s 9 of the Law Reform
Act, it should also be treated as a solvent defendant for the purposes of
assessing the respective
contributions as between it and Council.
[324] For the reasons given in the next section of this judgment, I have concluded that Brookfield Multiplex is not entitled to indemnity for any part of its liability under its professional indemnity policy. This means that the only solvent defendants
to be considered are Council and Charles Norager. They are both liable
in respect of
25 Dubai Aluminium Co Ltd v Salaam [2002] UKHL 48; [2003] 2 AC 366. See also Body
Corporate 160361 (Fleetwood Apartments) v BC 2004 Ltd & Anor [2014] NZHC 1514.
26 At [52].
the damage arising out of the decks. I consider that this damage should be
apportioned 80 per cent to Charles Norager and 20 per
cent to Council. This is
consistent with the apportionments directed in a number of comparable
cases.27
Is Brookfield Multiplex entitled to indemnity for part or all of its
liability under the professional indemnity insurance policy?
[325] Brookfield Multiplex, as a subsidiary of Brookfield Australia Investments Ltd, is an insured under a professional indemnity insurance policy which provides cover for claims made against it and notified to Underwriters during the period from
31 March 2008 to 31 March 2009. The plaintiffs’ claim
against Brookfield
Multiplex was made and notified to the Underwriters during this
period.
[326] The insuring clause relevantly provides:
We the Insurers hereby agree to indemnity the Insured up to but
not exceeding the amount stated in the Schedule as the
Limit of
Indemnity
(a) For any sum which the Insured is or may become legally liable to
pay in respect of any Claim or Claims first made against
the Insured and
notified to Insurers during the Period of Insurance and
where such liability arises out of:
(1) Any breach or alleged breach of contract or agreement or guarantee or
warranty:
i. entered into by the Insured;
ii. for the provision of or carrying out of Professional Activities
and Duties defined herein anywhere within the
Territorial Limits stated
in the Schedule,
where such breach results from an act of neglect or error or omission or
negligence; and/or
(2) Any other act of neglect or error or omission or negligence or breach of
warranty of authority by:
i. the Insured or of any party presently or previously employed or
engaged by the Insured;
27 Body Corporate 160361 & Ors v Auckland City Council & Ors HC Auckland CIV-2003-404-
6306, 25 June 2007; Body Corporate 189855 & Ors v North Shore City Council & Ors [2008] BCL 800 (HC); Body Corporate 185960 & Ors v North Shore City Council & Ors HC Auckland CIV-2006-404-3535, 22 December 2008.
ii. any sub-subcontractors or sub-suppliers or sub- consultant in any
tier not directly engaged or employed by the Insured;
iii. any specialists, consultants or subcontractors of the Insured
prior to the novation to the Insured of the agreements under
which such work was
undertaken.
arising from the carrying out of Professional Activities and Duties defined
herein anywhere within the Territorial Limits stated in
the
Schedule.
[327] “Claim” is defined in the policy to include any form of
legal process served on the insured. “Claim”
therefore includes the
plaintiffs’ statement of claim against Brookfield Multiplex and the cross
claims against Brookfield
Multiplex by Council and Walker
Architects.
[328] “Professional Activities and Duties” are relevantly
defined as follows:
... those activities and duties undertaken by or under the supervision of:- a) persons or personnel who are professionally qualified; or
b) persons or personnel having not less than 5 years relevant
experience
in carrying out professional activities that would normally be undertaken by
a professionally qualified person.
For the avoidance of doubt Professional Activities and Duties includes the
duty to warn of defects in the professional activities
and duties of others, but
does not include:
(i) The day to day supervision of manual operatives, labour or
construction work usually undertaken by building, engineering
or business
support service providers.
...
[329] The statement of claim relevantly asserts deficiencies in design work. To bring the claim within the insuring clause, Brookfield Multiplex must establish that the allegedly defective design work was undertaken by or under the supervision of someone who was professionally qualified or someone who had at least five years’ relevant experience in carrying out professional activities that would normally be undertaken by a professionally qualified person.
[330] Memorandum 5 provides:
MEMORANDUM 5 Additional Design Liability Extension
The Insurers shall indemnify the Insured in terms of this Policy, where the
Insured has entered into a contract for which professional
services have been
provided independently of the Insured by another party or parties under a
separate contract or contracts with
a client/employer who by the said
contract imposes liability for such professional services on the
Insured.
It is further noted and agreed that notwithstanding anything contained herein
to the contrary Insurers shall indemnify the Insured
in the terms of this Policy
for their liability for design arising out of contracts entered into by the
Insured where design or design
services did not form part of the original
contract.
[331] This memorandum is relevant to the plaintiffs’ first cause of
action against Brookfield Multiplex for breach of
contract relying on the
assignment to the Body Corporate of Tamariki’s rights against Brookfield
Multiplex under the head
contract. However, it is important to note the terms
of the deed of novation when considering Brookfield Multiplex’s
liability
to Tamariki and therefore the rights assigned by Tamariki to the
Body Corporate. The deed relevantly provides:
2. NOVATION
2.1 Termination of the Consultant Agreement
Subject to payment in terms of clause 3 of this Deed, the Principal and the
Consultant agree to release each other from all obligations
and liabilities
under the Consultant Agreement.
2.2 Novation
The Consultant and the Contractor agree that they enter into a new contract
on the same terms and conditions as the Consultant Agreement,
except
that:
(a) the Contractor shall be the Employer (or Client, as the case
may be as defined and referred to in the Consultant
Agreement ) in the
place of the Principal; and
(b) the rights, obligations and liabilities of the contractor and
the Consultant will be as if the Contractor had executed
the Consultant
Agreement instead of the Principal; and
(c) provided however that the Consultant acknowledges and agrees that the Contractor has not and will not assume liability for the design of the Project, such design risk being the responsibility of the Principal in all respects. The Contractor has however assumed responsibility for (a) and (b) of this clause, for minor errors and omissions in the design development which an experienced
contractor would be reasonably expected to foresee and for the
design changes introduced for the benefit of the Contractor.
[332] Brookfield Multiplex therefore did not assume liability under this
deed for the design of the Nautilus. That risk remained
with Tamariki.
Brookfield Multiplex assumed responsibility only for minor errors and
omissions in the design development
which an experienced contractor would
be reasonably expected to foresee and any design changes introduced for its
benefit. The insurance
available as a result of the extension in
memorandum 5 is subject to the other terms and conditions of the policy
including
the “Professional Activities and Duties” definition and
any relevant exclusions.
[333] Memorandum 11 is also relevant. It extends cover
to include Brookfield Multiplex’s liability
for work undertaken by
specialist designers and other professionals appointed by it or
Tamariki:
MEMORANDUM 11 Principal Appointed Sub-Consultants
Extension
It is understood and agreed that coverage hereunder is extended to include
the Insured’s liability arising out of work undertaken
by specialist
designers, consultants, sub-consultants or other professionals appointed by the
Insured or the Principal and the Insured’s
liability arising out of their
modifications to design work undertaken by others ...
[334] A key indemnity issue arises out of exclusion 9 which
provides:
EXCLUSIONS
The Insurer shall not be liable under the Policy to indemnify the Insured in
respect of any Claim
...
9. arising out of defective workmanship by or on behalf of the
Insured, defective materials, manual labour operations, or
any defective
materials, workmanship or production techniques used in the actual manufacture
of any product.
This Exclusion shall not apply where such liability is
otherwise indemnifiable hereunder and arises from:
undertaken by professionally qualified persons or personnel as per item a)
of Definition of Professional Activities and Duties
[335] Brookfield Multiplex did not call evidence or make submissions in
support of its claim for indemnity although Mr Broadmore
was present at various
times during the trial. The plaintiffs and Council, as potential beneficiaries
under the policy, sought
to advance Brookfield Multiplex’s entitlement to
indemnity. I note that Ms Meechan and Ms Thodey accept that the proviso
in
exclusion 9 does not assist Brookfield Multiplex’s claim for indemnity. I
agree.
[336] The policy is governed by, and is to be construed in accordance with,
the law of Australia. The Underwriters have pleaded
the relevant law. The
parties agree that there is no material difference between New Zealand and
Australian law for the purposes
of the present dispute.
[337] Brookfield Multiplex has the onus of proving that the claim in
respect of each defect for which indemnity is sought comes
within the insuring
clause, including the “Professional Activities and Duties”
definition and the amount for which indemnity
is available under the policy.
The Underwriters rely on exclusion 9 as excluding cover for each of the defects.
They bear the onus
of proving that the exclusion applies.
[338] No difficulty arises where a claim has only one cause. If the cause
is within the insuring clause and not excluded by an
exclusion clause, the claim
is covered.
[339] However, where the claim has two or more causes, the claim will be covered only if at least one of these causes is within the insuring clause and none of the
causes is excluded by an exclusion
clause.28
28 Wayne Tank and Pump Co Ltd v The Employers’ Liability Assurance Corporation Ltd [1973] 3
All ER 825 (CA) at 830, 831, and 837; Lake v Commercial Union Assurance Co. of Canada (1990) 73 O.R. (2d) 580 (HCJ) at 586; McCarthy v St Paul International Insurance Co Ltd [2007] FCAFC 28; (2007) 14 ANZ Insurance Cases 61-725 at 75,929.
[340] For the purposes of both the insuring clause and the exclusion clause
in this policy, cause includes any indirect cause as
is clear from the use of
the words “arising out of”.29 The relevant cause does
not need to be the proximate cause, merely a material contributing
factor.
[341] It follows that if the plaintiffs’ claim against Brookfield
Multiplex in relation to the cladding, for example, has
two material
contributing causes, defective design coming within the “Professional
Activities and Duties” definition
of the insuring clause and defective
workmanship excluded by exclusion 9, the claim is not indemnified even if the
defective workmanship
is only an indirect cause of the claimed loss.
[342] The Underwriters contend that defective workmanship is at least a
material contributing cause of the plaintiffs’ claim
relating to all
defects and Brookfield Multiplex is therefore not entitled to be indemnified
for any part of its liability to
the plaintiffs.
[343] In considering whether the claim is indemnified under the policy, one
must first examine the plaintiffs’ statement of
claim because this sets
the parameters of the claim in respect of which indemnity is sought. Brookfield
Multiplex’s liability
can only be determined in accordance with this
claim. As noted, the plaintiffs plead two causes of action against Brookfield
Multiplex,
one for breach of its obligations to Tamariki under the head contract
which has been assigned to the Body Corporate and the second
in
negligence.
[344] The contractual claim is that Brookfield Multiplex breached the head contract by failing, during the defects liability period provided for in the contract, to “repair all defects in the workmanship and materials used in the construction of the Nautilus” in a proper and workmanlike manner, being all of the defects discussed in this judgment. This cause of action is solely directed at the failure to repair defective
workmanship and materials. This is excluded from cover by exclusion 9.
In any
event, there is no
allegation that Brookfield Multiplex breached the contract through defective
design. The insuring clause is not
even engaged.
[345] The second cause of action in negligence alleges that Brookfield
Multiplex breached its duty of care “in relation to
the design and
construction of the Nautilus”. These breaches of duty, relating to both
design and construction issues, are
particularised as follows:
a) Modifying the design of the cladding system “when it ought to have known that the Amended Design would not achieve compliance with the performance requirements of the Building Code in that there was no basis for it to be satisfied that the Wes-Tec cladding system as detailed in the Amended Design would comply with the performance requirements of
clauses B1, B2 and/or E2 of the Building
Code”;30
b) Constructing the Nautilus with the defects; and
c) Failing to rectify the defects during the defect liability
period.
[346] These breaches of duty are all said to have caused all of the
plaintiffs’ losses. Defective workmanship is therefore
alleged to be a
material contributing cause of all such losses. Indeed, this follows logically.
If, notwithstanding any deficiency
in the design, the Nautilus had been
constructed without defects or any defects had been rectified during the defects
liability period,
the plaintiffs would not have suffered any loss and there
would be no claim.
[347] This conclusion is further reinforced by the schedules to the claim which provide further particulars of the defects giving rise to the claimed losses. This schedule specifies, for each defect, the nature of the defect, the cause of the defect, the resulting damage, the provisions of the building code that were breached, the location of the defect, the expected repair cost and the costs of interim repairs. Significantly, for present purposes, there is also a column headed “Workmanship” in
which further particulars are provided of Brookfield Multiplex’s
alleged failures. I
now examine
the particulars of defective workmanship detailed in this schedule for each of
the defects.
Decks
[348] Poor workmanship is pleaded as a material contributing factor in the
case of each of the three pleaded deck defects: “poorly
installed membrane
without adequate curing times”;31 “poor workmanship
by cladding installer and tiler”;32 and “poor
installation of membrane”.33 These pleaded allegations have
been proved.
[349] Each of these defects contributed to the losses claimed by the
plaintiffs in relation to the decks. The defective workmanship
is a material
factor contributing to the loss resulting from the need to remove the
balustrades, lift the tiles, membrane and screed,
and then reinstate after all
associated damage has been repaired.
[350] The plaintiffs’ claim against Charles Norager seeks the
same losses in relation to the decks as are claimed
against Brookfield
Multiplex. The claim against Charles Norager is that it “failed to
exercise reasonable skill and care in
respect of the supply and installation of
floor tiles, waterproofing and acoustic underlay to the deck” areas.
In particular,
it is alleged that the decks were built with the
“Tiling Defects” which are the same defects that feature
in
the claim against Brookfield Multiplex. The plaintiffs plead that the
“Tiling Defects are all defects which ought
to have been apparent to a
reasonably skilled tiler and waterproofer contracted to carry out the works that
Charles Norager was contracted
to perform in relation to the Nautilus”.
The plaintiffs’ claim is therefore that all losses relating to the decks
were
caused by poor workmanship. In this context, “caused” means
proximate cause, not merely an indirect cause. I have
already found this claim
proved.
[351] It follows that the plaintiffs’ claim against Brookfield Multiplex in relation to the decks is excluded from cover under the policy. Poor workmanship was at least a
material cause of the loss claimed.
32 Defect (e).
33 Defect (f).
Cladding
[352] The next most significant defect in terms of repair cost is the
cladding. It is indisputable that poor workmanship is a material
contributing
factor.
[353] The schedule of defects attributable to Brookfield Multiplex in the
statement of claim pleads, among other causes, that this
defect was caused by
“poor sealant practice including excessively wide joints, lack of adequate
backing to joints and reliance
upon adherence to insufficient surfaces”.
These all relate to poor workmanship, an allegation I have found
proved.
[354] In the “Workmanship” column, the plaintiffs’
pleading includes an allegation of “poor application
of cladding and
sealant”. The evidence left me in no doubt that this was the case. Mr
Woolgar described the poor workmanship
in relation to the cladding as
“endemic and widespread around the building”. He said that in terms
of a face-sealed
system, it was “the worst” he had ever seen in his
career. The other experts were similarly critical of the standard
of
workmanship in installing the cladding.
[355] This claim is quite clearly excluded from cover.
Roof
[356] The “Workmanship” column in the schedule of defects
attached to the claim includes the allegation that “construction
sequencing meant that penetrations were formed late and not controlled by
membrane applicator”. These are construction defects,
not design
defects, and are excluded from cover.
[357] While the plaintiffs criticised the plant room design as an open air structure, this allegation was not established. The design lacked detail but was not followed in any event. There is no evidence as to who made the decision to install the plant in the way it has been. Brookfield Multiplex has therefore not discharged the onus on it of proving that the design of the plant room was undertaken by, or under the supervision of, a person falling within the definition of Professional Activities and
Duties in the policy. In any event, the claim is excluded from
cover because defective workmanship was clearly a material
contributing
factor.
[358] The defects in the skylights were caused by poor installation. It
was not contended that cover is available for this defect.
Roof edge
[359] This falls into the same category as the cladding. There is no doubt
that the defects in the cladding at the roof edge are
at least partly caused by
defective workmanship. The claim in relation to this defect is excluded for the
same reasons as for the
cladding.
Balustrades
[360] The schedule in the statement of claim alleges inadequate design and
installation giving rise to the risk to safety from falling.
However, as
noted, this allegation was not pursued. In any event, the claim was that
defective installation, being defective workmanship,
materially contributed to
the loss claimed. This claim is therefore excluded.
[361] The second claim in relation to the balustrades concerns the manner in which they have been fixed to the timber packer over the concrete nib on the full height balustrades or to the timber framing in relation to the half height balustrades. In the schedule, the plaintiffs attribute this defect to poor design. However, there is no evidence as to who was responsible for the design. It was clear from the evidence that Walker Architects was not responsible. In the absence of such evidence, Brookfield Multiplex has not proved that the “Professional Activities and Duties” requirement in the insuring clause is met. In any event, the losses relating to the balustrades were accepted to be collateral damage in the sense that they were caused by the deck defects. For that reason as well, the claim in relation to this defect is not covered because defective workmanship was a material contributing factor to the loss claimed.
Podium
[362] The plaintiffs’ schedule attached to the statement of
claim contains the allegation that the water entry at
the junction of
dissimilar membranes at the bottom of the steps linking the upper and lower
podiums was the result of “inadequately
designed and constructed junction
with poor application of membranes”.
[363] The most recent design for this junction was prepared by Walker
Architects on 6 March 2004. This showed the Neuchatel membrane being
laid underneath and on top of the steps. There would have been no problem had
the works been carried out in accordance
with this design.
[364] There is no evidence as to who made the decision to depart from this
design and form the waterproofing junction as it is.
There is therefore no
evidence to satisfy the Professional Activities and Duties requirement of the
insuring clause.
[365] The change was made partly as a result of a construction sequencing
decision to install the precast stairs before the waterproof
membrane was laid
on the lower podium. This is a construction issue, not a design issue. Poor
workmanship was a material contributing
factor in relation to this
defect.
[366] It follows that Brookfield Multiplex’s liability for this
defect is not covered
by its professional indemnity policy.
[367] The second defect relating to the podiums relates to the departure
from the original design of the perimeter block walls
by removing the capping
that was designed to shed water. Walker Architects opposed the removal of the
capping and warned Brookfield
Multiplex that this would be likely
to cause “serious waterproofing problems.” There is no
evidence
that anyone coming within the requirements of the Professional
Activities and Duties definition was responsible for this design change.
Brookfield Multiplex has not proved that the claim comes within the insuring
clause.
[368] The schedule of Brookfield Multiplex defects in the statement of claim refers to poor membrane installation on adjacent services as contributing to the damage
arising out of this defect. This allegation was supported by Mr
Cavan’s evidence. Exclusion 9 would have excluded the claim
relating to
this defect from cover even if it had come within the insuring clause, which it
does not.
Result
[369] The plaintiffs are entitled to judgment against each of the
defendants for the amounts calculated in accordance with the judgment.
I
reserve leave to apply should any issue arise as to the calculation of the
judgment sums required to give effect to the judgment.
[370] Council and Charles Norager are liable for the same damage in relation to the decks. Liability for this damage is apportioned 80 per cent to Charles Norager and
20 per cent to Council.
[371] Brookfield Multiplex’s claim for a declaration that it is entitled to be indemnified in respect of the judgment entered against it in this proceeding in terms of (a) of the prayer for relief in its statement of claim dated 19 June 2013 is dismissed. I make no determination in respect of the relief sought at (b) of the statement of claim in accordance with the joint memorandum of counsel dated
10 September 2014.
[372] Memoranda should be filed if costs cannot be
agreed.
M A Gilbert J
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